Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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System Specifications







SPECIFICATIONS - 5.9L DIESEL

General Description:






Pistons:






Piston Pins:






Piston Rings:






Connecting Rods:





Torque Specifications

Connecting Rod Cap

Step 1 30 Nm (22 Ft.Lb.)
Step 2 60 Nm (44 Ft.Lb.)
Step 3 Rotate 60 Degrees

Main Bearing Cap-Bolts

CAUTION: The 5.9L and 6.7L engine has different torque procedures for new and previously installed main bearing capscrews. Failure to use the correct torque procedure can result in engine damage.

Step 1 50 Nm (37 Ft.Lb.)
Step 2 80 Nm (59 Ft.Lb.)
Step 3 Rotate 90 Degrees