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Exhaust Gas Recirculation (EGR) Valve - Installation






INSTALLATION





1. Clean the gasket area (1) at the rear of the left cylinder head where it joins the base of the EGR valve.
2. Clean the EGR routing tube where it joins the EGR valve.
3. Position a new gasket between the EGR valve and the cylinder head.





4. Position the EGR valve to the cylinder head and tighten the retainers to 9 Nm (80 in. lbs.).





5. Position a new gasket (3) between the EGR routing tube flange and the EGR valve assembly.
6. Position the EGR routing tube (1) to the side of the EGR valve and align the end of the tube (6) into intake manifold and tighten the retainers to 11 Nm (9 ft. lbs.).





7. Connect the electrical connector (3) to the EGR valve solenoid (1).
8. Install the windshield wiper motor.
9. Install the plastic windshield cowl panel.
10. Connect the negative battery cable.
11. Using a diagnostic scan tool, erase any previously recorded DTC's (Diagnostic Trouble Codes).