Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation






INSTALLATION






NOTE: If the foam seals on the heater core are deformed or damaged, they must be replaced.

1. Inspect the foam seals on the heater core (2) and replace as required.
2. Carefully install the heater core into the front of the HVAC housing (1).





3. Position the flange (2) onto the front of the HVAC housing (4). Make sure the retaining tab is fully engaged.
4. Install the two screws (3) that secure the flange to the HVAC housing. Tighten the screws to 1.1 Nm (10 in. lbs.).
5. Install the foam seal (1) onto the flange.

NOTE: If the heater core is being replaced, flush the cooling system Service and Repair.

6. Install the HVAC housing HVAC Housing - Installation.