Catalytic Converter - Installation

2.4L










NOTE: Always work from the front to rear of exhaust system when aligning and tightening exhaust system components.

1. Clean manifold to converter sealing surfaces.
2. Using a new gasket, position catalytic converter to exhaust manifold.
3. Install catalytic converter mounting bolts (2). Tighten to 28 Nm (250 in. lbs.).
4. Position a new band clamp onto the resonator and muffler assembly.
5. Install resonator and muffler assembly onto catalytic converter.
6. Align exhaust system to maintain position and proper clearance with underbody parts. All support isolators should have equal load on them.
7. Tighten resonator and muffler assembly band clamp to 54 Nm (40 ft. lbs.).
8. Lower vehicle.
9. Start the engine and inspect for exhaust leaks. Repair exhaust leaks as necessary.
10. Check the exhaust system for contact with the body panels. Make the necessary adjustments, if needed.