Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal







REMOVAL






WARNING:
THE EXHAUST MANIFOLD, AIR INJECTION PIPES, EXHAUST PIPES AND CATALYTIC CONVERTER(S) BECOME VERY HOT DURING ENGINE OPERATION. ALLOW ENGINE TO COOL BEFORE REMOVING AIR INJECTION CHECK VALVE. FAILURE TO ALLOW ENGINE TO COOL BEFORE REMOVAL MAY RESULT IN PERSONAL INJURY CAUSED BY BURNS.

1. Remove the engine cover.

2. To release the connecting tube from the one way check valve, squeeze the quick connect fitting as shown.





3. Disconnect and remove the connecting tube (3) from the one way check valve (1).

4. Remove the check valve mounting bolts (4).

5. Remove the one way check valve (1) and gasket (5) from the exhaust manifold flange. Remove residual gasket material from the flange.