Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Removal







REMOVAL






1. Remove the engine cover.

2. Disconnect and isolate the negative battery cable.

3. Unlock and disconnect the two PCM wire harness connectors (3).

4. Unlock and disconnect the engine wire harness connector (4).

5. Disengage the engine harness connector retainer (1) from the back of the PCM bracket.

6. Disengage the wire harness retainer (2) from the top of the PCM bracket.





7. Disengage the purge tube retainer (2) from the bottom of the PCM bracket.

8. Unlock and disconnect the two air injection pump assembly wire harness connectors (3).

9. Disengage two wire harness retainers (1) from the back of the PCM bracket and reposition the wire harness.





10. Remove two bolts (2) and the PCM bracket (1) with the PCM attached.





11. To release the connecting tubes from the air pump, squeeze the quick connect fitting as shown.





12. Disconnect and remove the connecting tube (1) from the air pump (2).





13. Disconnect and remove the air inlet hose (3) from the air pump inlet (2).





14. Raise and support the vehicle Service and Repair.

15. Disengage the oxygen sensor connector retainer (1) from the air pump heatshield.

16. Remove the lower heatshield bolt (2) and reposition the air pump relay (3).





NOTE:
Air pump not shown.

17. Lower the vehicle.

18. Remove the upper heatshield bolt (4) and the heatshield (5).





19. Unlock and disconnect the air pump electrical connector (1).

20. Remove the air pump mounting nuts (5) from the bracket (4).

21. Remove the air pump (3) from the bracket (4).