Operation CHARM: Car repair manuals for everyone.

Terminal Replacement

REMOVAL
1. Follow steps for removing terminals described in Connector Replacement.
2. Cut the wire 6 inches from the back of the connector.

INSTALLATION
1. Select a wire from the terminal repair kit that best matches the color and gage of the wire being repaired.
2. Cut the repair wire to the proper length and remove one-half (1/2) inch of insulation.
3. Splice the repair wire to the wire harness (see wire splicing procedure).
4. Insert the repaired wire into the connector.
5. Install the connector locking wedge, if required, and reconnect the connector to its mating half/component.
6. Re-tape the wire harness starting at 1-1/2 inches behind the connector and 2 inches past the repair.
7. Connect battery and test all affected systems.