Flow of Diagnosis

Alternator,regulator,battery And Starter Tester(ARBST) Or Equivalent:

WARNING:
- BATTERIES CONTAIN SULFURIC ACID. AVOID CONTACT WITH SKIN, EYES, OR CLOTHING. ALSO, SHIELD YOUR EYES WHEN WORKING NEAR BATTERIES TO PROTECT AGAINST POSSIBLE SPLASHING OF THE ACID SOLUTION. IN CASE OF ACID CONTACT WITH SKIN OR EYES, FLUSH IMMEDIATELY WITH WATER FOR A MINIMUM OF 15 MINUTES AND GET PROMPT MEDICAL ATTENTION. IF ACID IS SWALLOWED, CALL A PHYSICIAN IMMEDIATELY.

- BATTERIES NORMALLY PRODUCE EXPLOSIVE GASES WHICH CAN CAUSE PERSONAL INJURY. THEREFORE, DO NOT ALLOW FLAMES, SPARKS OR LIGHTED SUBSTANCES TO COME NEAR THE BATTERY. WHEN CHARGING OR WORKING NEAR A BATTERY, ALWAYS SHIELD YOUR FACE AND PROTECT YOUR EYES. ALWAYS PROVIDE VENTILATION.

- WHEN LIFTING A PLASTIC-CASED BATTERY, EXCESSIVE PRESSURE ON THE END WALLS COULD CAUSE ACID TO SPEW THROUGH THE VENT CAPS RESULTING IN PERSONAL INJURY, DAMAGE TO THE VEHICLE OR TO THE BATTERY. LIFT WITH A BATTERY CARRIER OR WITH YOUR HANDS ON OPPOSITE CORNERS.

NOTE:
- Before performing charging system tests on the vehicle, note the complaint (such as slow cranking, battery discharged, indicator lamp ON). This information will aid in isolating the part of the system causing the symptom.

- Troubleshooting or diagnosis is required before actual repairs can be made in the electrical system. Even where an obvious condition makes replacement of a component necessary, find out why the component failed. When a condition is diagnosed correctly, unnecessary service is prevented, the time the vehicle is out of service will be decreased, and the condition will be fixed right the first time.

- Test the charging system only with a fully charged, properly operating battery. Make sure cable connections are clean and secure. Check the testing equipment and instructions. If the equipment is malfunctioning or the instructions for use are incorrect, use the equipment on a vehicle known to be operating properly.

- Test values cited in this text may not be the same if a tester other than Alternator, Regulator, Battery, and Starter Tester (ARBST) is used. In all cases, follow the manufacturer's instructions for use.

Perform a visual inspection using the following procedure:

1. Check battery posts and battery cable terminals for clean and tight connections. Remove the battery cables (if corroded); clean and install them securely.
2. Check for clean and tight wiring connections at the generator (GEN), voltage regulator and engine.
3. Check the drive belt tension.
4. Check the battery state of charge; refer to Component Tests. Component Tests and General Diagnostics

ISOLATING THE CONCERN
Isolate the battery, the charging system, and the electrical circuits to correctly identify the area where the difficulty lies. Check the battery before performing any electrical system diagnosis. The battery must be in the proper state of charge and operation before other areas of the electrical system can perform normally.

Open circuits or other wiring concerns can prevent the generator (GEN) from operating normally.

BATTERY CHECK
Check the battery to see if it can accept and hold a charge; refer to Component Tests. If the battery is good, then the charging system should be checked to see that it can keep the battery charged.

The Battery Capacity Test will determine the ability of a battery to accept and hold a charge. If the battery cannot meet the specifications, replace it with a new fully charged battery before further diagnosis of other areas of the electrical system.

If the battery meets the required specifications, it should be fully charged before proceeding with the diagnosis of other electrical system components.

GENERATOR CHECK
Check the generator (GEN) to see if it is producing the proper output current and voltage. If the generator does not meet specifications, use the Symptom Chart to determine the correct test procedure for troubleshooting the charging system.

1. Verify the customer concern by operating the battery charging system.

Visual Inspection Chart

Mechanical
- Battery
- Generator drive belt
- Generator pulley

Electrical
- Battery charge
- Fuse(s)
- Electrical connectors
- Electrical connections
- Battery charge warning indicator
- Other electrical systems malfunctions

2. Visually inspect for obvious signs of mechanical and electrical damage.
3. If the fault is not visually evident, determine the symptom and proceed to the following Symptom Chart Symptom Related Diagnostic Procedures.