Installation

Engine

Special Tools:

Special Tool(s)

Installation

CAUTION: If the fuel supply manifold is used as a leverage device, damage may occur to the supply manifold. Care must be taken when working around the fuel supply manifold.

1. NOTE: The lifting eyes should be installed on the exhaust manifold studs for number three and number four cylinders.

Install the lifting eyes.
2. Install the spreader bar on the lifting eyes.
3. Attach the floor crane to the spreader bar and remove the engine from the engine stand.
4. Install the rear crankshaft oil seal.
5. Install the spacer plate.
6. Install the flywheel.
7. Install the engine, remove the floor crane and the spreader bar.
8. Remove the lifting eyes.





9. Install the LH engine insulator nuts.





10. Install the RH engine insulator nuts.
11. Raise and support the vehicle.





12. Install the LH and the RH engine support insulator nuts.





13. Install the eight bolts.





14. Connect the Vapor Management Valve (VMV) hose connector.





15. Connect the power steering pressure hose.





16. Connect the power steering return hose.





17. Position the A/C line bracket and install the nut.





18. Position the transmission cooling line bracket and install the bolt.
19. Route the transmission/transfer case portion of the wiring harness down to the transmission.
20. Attach the transmission/transfer case portion of the wiring harness to any routing clips or pushpins.





21. Connect the catalyst monitor sensor electrical connector.





22. Connect transmission portion of the wiring harness.
1 Connect the RH and the LH Heated Oxygen Sensor (H02S) connector.
2 Connect the transmission control connector.
3 Connect the Output Shaft Speed (OSS) sensor connector.
4 Connect the digital Transmission Range (TR) sensor connector.





23. Install the bolts.





24. Install the bolts.





25. Install the four bolts.
26. Install the starter.
27. Connect the fuel line.





28. Connect the two heater water hoses.





29. Attach heater hose and position clamp.





30. Position the A/C compressor manifold tube and install the bolt.





31. Connect the A/C high pressure switch electrical connector.





32. Connect the engine ground wire.





33. Connect the PCM electrical ground wire.





34. Connect the PCM electrical connector.





35. Connect the engine bulkhead electrical connector.





36. Remove the accessory bracket bolts and position bracket aside.





37. Position wiring harness and install bolt.





38. Connect generator wiring.





39. Install the accessory bracket bolts.
40. Install the radiator, the fan blade, and the fan shroud.
41. Connect the speed control cable, if equipped.
42. Connect accelerator cable.
43. Install the air cleaner outlet tube.
44. Install the hood.
45. Connect the battery ground cable.
46. Fill the engine to the correct oil level with clean engine oil.
47. Fill and bleed engine cooling system.
48. Recharge A/C system.