Operation CHARM: Car repair manuals for everyone.

Assembly

Forward/Coast/Direct Clutch Cylinder and Reverse Clutch Drum Assembly

Special Tool(s):





Assembly





1. CAUTION: The tabs on the No. 2 direct clutch thrust washer must be seated in the direct clutch support and spring.

Install the No. 2 direct clutch thrust washer on the forward/coast/direct clutch cylinder with the tabs facing downward.





2. Install the 2 reverse clutch cylinder seals.





3. NOTE: Make sure that the reverse clutch cylinder seals are overlapped correctly.

Position the reverse clutch cylinder seals.
1 Correct installation.
2 Incorrect installation.





4. Support the forward/coast/direct clutch cylinder assembly on a block of wood so that the direct clutch faces upward.





5. Install the direct clutch hub and shell on the forward/coast/direct clutch cylinder.





6. Install the reverse clutch drum assembly.





7. Install the reverse clutch hub.





8. Support the reverse clutch drum on a block of wood while installing the reverse clutch hub retaining ring.





9. Install the forward/coast/direct clutch cylinder hub seal.





10. Leave special tool attached until the forward/coast/direct clutch cylinder is installed into the transaxle housing.