Operation CHARM: Car repair manuals for everyone.

Cylinder Block Assembly: Specifications













a The pin bore and crank bearing bore must be parallel and in the same vertical plane within the specified total difference when measured at the ends of a 203 mm bar, 105.5 mm on each side of rod centerline.

MAIN BEARING CAP TORQUE & SEQUENCE:

Tighten fasteners 1 through 12 in 2 stages, in the sequence shown.
Stage 1: Tighten to 40 Nm (30 lb-ft).
Stage 2: Tighten an additional 90 degrees.





Tighten fasteners 13 through 24 in 2 stages, in the sequence shown.
Stage 1: Tighten to 30 Nm (22 lb-ft).
Stage 2: Tighten an additional 90 degrees.





CRANKSHAFT PULLEY:

Tighten the new crankshaft pulley bolt in 4 stages.
Stage 1: Tighten to 90 Nm (66 lb-ft).
Stage 2: Loosen 360 degrees.
Stage 3: Tighten to 50 Nm (37 lb-ft).
Stage 4: Tighten an additional 90 degrees.