Fillpipe Restrictor: Service and Repair

LOWER FILL PIPE ASSEMBLY

REMOVAL

NOTE: Fuel tank must be removed before lower fill pipe can be removed from the fuel tank.

1. Remove fuel tank. Refer to FUEL TANK.
2. Remove clamp which secures lower fill pipe to the fuel tank.
3. Pull lower fill pipe from fuel pipe seal.





INSTALLATION

1. Push lower fill pipe into the fuel tank fill pipe seal until the lower fill pipe is fully seated (with dimple lines up with end of tab on fuel tank pipe seal), and secure clamp.
2. Install fuel tank.





UPPER FILL PIPE ASSEMBLY

REMOVAL

NOTE: Fuel tank must be less than half full before removing the upper fuel fill pipe.

1. Drain fuel tank to the half-full level.
2. Remove three screws which secure the pipe assembly to the body side.
3. Loosen clamp that secures the outer fill hose to the lower fill pipe assembly.
4. Disconnect the fill hose from the lower fill pipe assembly.
5. Remove the upper fill pipe assembly by pulling the assembly up through the body side.
6. If required, the cap and tether assembly may be slipped off the pipe assembly by pulling on the tether.




INSTALLATION

1. Insert fill pipe assembly through body side opening while guiding inner hose into the lower fill pipe assembly.
2. Secure the fill pipe assembly to the body side with three screws.
3. Position outer fill hose on lower fill pipe assembly and secure clamp.
4. Push cap tether over fill pipe assembly and install cap to the fill pipe assembly.