Pages 17-09-83, 17-09-84

1989
17-09-83 E40D Automatic Transmission 17-09-83




DISASSEMBLY AND ASSEMBLY (Continued)

25. Install center support, align with holes in feed port. Install the two feed bolts. Do not tighten at this time.




26. Install intermediate clutch return spring with dished surface inward.

NOTE: Locate one spring leg pointing to the top of the transmission as illustrated.

NOTE: Intermediate clutch return spring locator legs must be properly located inside of center support circular cast rib.




27. Install intermediate/overdrive cylinder assembly into case.

NOTE: Align cylinder assembly locator tab with center support and feel hole with hole in case. Install one feed bolt but do not tighten it.

CAUTION: Do not cock cylinder when installing.





28. Install -7B421- Snap Ring (2 mm thick) over intermediate clutch cylinder assembly so that ring opening is at bottom of case for proper oil drainback. Place Clutch Spring Compressor Plate T89T-70010-F and Intermediate Clutch Spring Fixture T89T-70010-C or equivalents onto intermediate clutch cylinder assembly.

NOTE: The intermediate clutch will no longer require selective snap rings, and the stack-up will not need to be checked for all transmissions built after date code 8K05. One .079 inch (2.0 mm) thick snap ring 7B421-BA is now used with the new center support 7G033-AG (axial length at 223.12 mm O.D. increased from 25.875 mm to 26.97 mm) and intermediate/overdrive cylinder 7G385-BD (axial length at 224.425 mm O.D. increased from 36.75 mm to 37.84 mm).

1989
17-09-84 E40D Automatic Transmission 17-09-84




DSASSEMBLY AND ASSEMBLY (Continued)

29. Tighten center bolt to 7 N-m (65 in.lbs.). Seat selective snap ring into case ring groove.





32. Remove Clutch Spring Tool Assembly. Tighten three feed bolts (13 mm socket) into intermediate/overdrive cylinder assembly and center support.
CAUTION: Tighten the front feed bolt to 8-14 N-m (6-10 ft.lbs). Tighten both rear feed bolts to 11-16 N-m (8-12 ft.lbs).




33. Using grease, place needle bearing assembly No. 7G178 on rear face of center shaft. Install center shaft, overdrive ring gear, overdrive planetary gearset and coast clutch cylinder as an assembly.