Operation CHARM: Car repair manuals for everyone.

Disassembly and Assembly of Subassemblies

ASSEMBLE

Installing Thrust Washer No. 7D428:






1. Lubricate and place thrust washer onto intermediate brake drum.
2. Install forward clutch onto intermediate brake drum.

Installing Needle Bearing Assembly No. 7F078:






3. Lubricate and install needle bearing assembly onto intermediate brake drum and forward clutch assembly. Ensure notched inner race is facing up.

Installing Thrust Washer No.7D090:






4. Grease plastic thrust washer No. 7D090 and place onto forward clutch hub.
5. Place forward clutch hub into intermediate brake drum and forward clutch assemblies.

Installing Thrust Washer No. 7D423:






6. Grease thrust washer No. 7D423 and place onto forward planetary carrier.
7. Place forward planetary carrier into assembly.

Installing Needle Bearing Assembly No. 7F078:






8. Lubricate and install needle bearing assembly No. 7F078 into forward carrier assembly, noting the following:
a. Ensure notched inner race surface is facing up.
9. Align input shell notches with intermediate brake drum, then install input shell onto assembly.

Installing Needle Bearing Assembly No. 7F374:






10. Install needle bearing assembly No. 7F374 into front end of forward clutch assembly.

Installing Clutch Replacer Tool:






11. Install tool as shown, in the Installing Clutch Replacer Tool image, and proceed with transmission assembly.