Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal and Installation

Piston Compression Tool:




1. Using Piston Remover Tool T87P-2588-A or equivalent, rotate piston clockwise until it is fully seated.

NOTICE: Ensure that one of the two slots in piston face is positioned so it will engage nib on brake pad.

2. Install inner and outer brake pads in anchor plate.
3. Rotate caliper assembly over rotor into position on anchor plate. Ensure that brake pads are installed correctly.



4. Remove residue from the pinch bolt threads and apply one drop of Threadlock and Sealer E0AZ-19554-A or equivalent. Install and tighten pinch bolts to 31-35 Nm (23-26 ft lb), while holding slider pins with an open-end wrench.

Parking Brake Cable Assembly:




5. Attach cable end to parking brake lever. Install cable retaining clip on caliper assembly.
6. Position brake flex hose and bracket assembly to shock absorber bracket and install retaining screw. Tighten to 11-16 Nm (8-11 ft lb).

WARNING: Before moving vehicle, pump brake pedal several times to be sure it is firm. Do not move vehicle until a firm pedal is obtained.