Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Starter Motor: Adjustments






1. Disconnect "M" terminal wire.
2. Connect positive battery lead to starter solenoid S-terminal.

CAUTION: Do not apply battery voltage for more than 10 seconds.

3. Connect negative battery lead to clean, rust-free portion of the starter field coil.

Pinion Gap Measurement:





4. Measure clearance between starter drive and stopper. Starter drive pinion gap should measure 0.020-0.078 inches.
5. If starter pinion gap is not within specifications, increase or decrease number of washers between magnetic switch and starter field coil.