Operation CHARM: Car repair manuals for everyone.

Removal and Installation

REMOVAL
1. Refer to Fuel Pressure Release/Service and Repair before removal of fuel system components.
2. Remove upper intake manifold and fuel injection supply manifold.



3. Carefully remove electrical harness connectors from individual fuel injectors as required.



4. Grasping fuel injector body, pull up while gently rocking fuel injector from side to side.

CAUTION: Do not attempt to clean the injector metering orifices with brushes. Deposit resistant injectors do not need to be cleaned.



5. Inspect fuel injector O-rings (two per injector) for signs of deterioration. Replace as required.

INSTALLATION

CAUTION: Never use silicone grease. It will clog the fuel injectors.

1. Lubricate new O-rings with light grade oil XO-10W30-QSP or equivalent oil meeting Ford specification ESE-M2C153-E and install two on each fuel injector.
2. Install fuel injectors using a light, twisting, pushing motion.
3. Install fuel injection supply manifold.
4. Install electrical connectors to fuel injectors.
5. Install upper intake manifold and refer to Fuel Pressure/Testing and Inspection/Procedures/Fuel Pressure Test to resore fuel pressure.