A/C System Filtering

CAUTION: Follow all refrigerant system safety and service precautions as outlined.

An A/C service kit has been released to provide the necessary equipment and information to perform the new, mandatory A/C system filtering procedure. The filter kit with the service part number suffix "A" is to be used on vehicles that have a nylon lined evaporator to compressor suction line between the suction accumulator/drier and the compressor.

1. To determine that the A/C compressor has failed and must be replaced, remove the A/C evaporator core orifice and condenser to evaporator tube, if necessary. Look for a dirty A/C evaporator core orifice or a condenser to evaporator tube containing black refrigerant oil and particles.

2. Remove the damaged A/C compressor and drain the oil into a calibrated container.

3. NOTE: The proper amount of refrigerant oil must be added to the new A/C compressor before it can be installed. The procedure for the FS-10 is given.

A new FS- 10 service replacement A/C compressor may contain 207 ml (7 oz.) of refrigerant oil. If the amount of oil drained from the removed A/C compressor is between 85 and 142 ml (3 oz. to 5 oz.), pour the same amount of clean oil into the new A/C compressor. If the amount of oil drained from the oil A/C compressor is greater than 142 ml (5 oz.), pour only 142 ml (5 oz.) of clean refrigerant oil into the new A/C compressor. If the amount of refrigerant oil drained from the old A/C compressor is less than 85 ml (3 oz.), pour 85 ml (3 oz.) of clean refrigerant oil into the new A/C compressor.

4. NOTE: It will be necessary to transfer the A/C clutch from the oil A/C compressor to the new A/C compressor.

Install the new A/C compressor. Be sure the compressor mounting bolts are tightened to the proper specification. Check the tension of the drive belt. Adjust, if necessary.

5. Remove the suction accumulator/drier assembly and drain the oil into a calibrated container.

6. Add clean refrigerant oil to the new suction accumulator/drier in the same amount that was removed from the old unit, plus an additional 60 ml (2 oz.) of new refrigerant oil.

7. Install the suction accumulator/drier in the vehicle.







8. Get the proper service kit for the vehicle on which you are working. Filter kits with the service part number suffix A are to be used on vehicles with a nylon lined evaporator to compressor suction line. The label on the filter shows which evaporator to compressor suction line it is to be used with.










9. Remove a length of evaporator to compressor suction line to accommodate the suction filter and install the filter using the clamps provided with the kit. Be sure filter is correctly oriented for refrigerant system flow. Check the label on the filter. On the filter for nylon lined evaporator to compressor suction line, install 0-rings (two on each filter tube being sure they are properly seated in the grooves on the tube). Tighten the clamps securely.

10. Install a new A/C evaporator core orifice. Refer to A/C Evaporator Core Orifice Replacement kit Installation.

11. Install a pancake filter in the condenser to evaporator tube between the A/C condenser core and the A/C evaporator core orifice. Be sure the filter inlet is toward the A/C condenser core. Connections can be made using A/C Test Adapter Set D93L-19703-B or equivalent and flexible refrigerant hose of 2500 psi burst rating. Individual fittings are also available.






12. Evacuate, charge and leak test the system.

13. Check all refrigerant system hoses, lines and the positioning of the newly installed filters to be sure they do not interfere with other engine compartment components. If necessary, use tie straps to make adjustments.

14. Provide adequate air flow to the front of the vehicle (with a fan, if necessary), and set the A/C control at MAX A/C. Set the blower motor on HIGH and temperature control at full cool. Start the engine and let it idle briefly. Make sure the A/C system is operating properly.

15. Gradually bring the engine up to 1200 rpm by running it at lower rpms for short periods (first at 800 rpm, then at 1000 rpm). Set the engine at 1200 rpm and run it for an hour with the A/C system operating.

16. Stop the engine.

17. Allow the engine to cool sufficiently to remove the fittings, flexible hoses and pancake filter from the condenser to evaporator tube. (It will be necessary to discharge the system first.)

18. Discard the pancake filter. It can be used ONE TIME ONLY.

19. Reconnect the condenser to evaporator tube back into the system.

20. Evacuate, charge and leak test the system. Make any necessary adjustments.

21. Check the operation of the system in all modes.

4. Note the angular position of the ends of the condenser to evaporator tube so that it can be reassembled in correct position.