Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

Service Specifications
Flywheel Maximum Runout 0.2 mm (0.008 in.)
Clutch Disc Minimum Thickness 0.3 mm (0.012 in.)
Maximum Runout 0.7 mm (0.0276 in.)
Pressure Plate Diaphragm Spring Fingers Maximum Depth 0.5 mm (0.020 in.)
Pressure Plate Surface Maximum Clearance 0.5 mm (0.020 in.)
Clutch Pedal Disengagement Height 59 mm (2.3 in.)
Free Play 5.6-15.0 mm (0.22-0.59 in.)
Height 212-217 mm (8.35-8.54 in.)
Tightening Specifications
Clutch Slave Cylinder Bleeder Screw 5.9-8.8 Nm (53-77 lb/in)
Pressure Plate Bolts 16-32 Nm (12-24 lb/ft)
Clutch Master Cylinder Nuts 19-25 Nm (14-19 lb/ft)
Clutch Pedal Position Switch Locknut 14-18 Nm (10-13 lb/ft)
Clutch Slave Cylinder Nuts 16-23 Nm (12-17 lb/ft)
Lower Clutch Slave Cylinder Tube Nut 13-21 Nm (10-16 ln/ft)