Removal

REMOVAL

1. Disconnect the battery ground cable.

NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 mi) or more to relearn the strategy.

2. Perform Fuel Pressure Release Procedure.
3. Partially drain the cooling system.





4. Remove the power steering reservoir bracket.
1 Remove the three power steering reservoir bolts.
2 Position the power steering reservoir bracket out of the way.





5. Remove the accelerator control splash shield.
1 Remove the three accelerator control splash shield bolts.
2 Remove the accelerator control splash shield.





6. Disconnect the fuel pressure regulator valve vacuum hose.
7. Disconnect the two fuel lines.

CAUTION: After disconnecting, plug the fuel lines to prevent leakage.





8. Disconnect the four RH fuel injector electrical connectors.





9. Disconnect the four LH fuel injector electrical connectors.





10. Disconnect the heater water inlet tube hose.
1 Release and move the hose clamp.
2 Disconnect the heater water inlet tube hose and position aside.





11. Remove the brake booster bracket and tube.
1 Remove the brake booster bracket nut.
2 Release and move the two hose clamps.
3 Remove the brake booster tube.





12. Remove the PCV hose.





13. Disconnect the EGR connections.
- Two DPFE transducer hoses (B).
- EGR valve to exhaust manifold tube upper fitting (A).
- EGR valve to exhaust manifold tube lower fitting and remove the EGR exhaust tube (C).





14. Disconnect the EGR valve vacuum hose.





15. Disconnect the Vapor Management Valve (VMV) hose.





16. Remove the four fuel injection supply manifold bolts and lift the fuel injection supply manifold and injectors upward, out of the intake manifold.





17. Remove the fuel injectors from the fuel injection supply manifold.





18. Remove and discard the two O-rings from each fuel injector.





19. Remove the fuel injection supply manifold.