Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Clutch Switch
- Engine Temperature Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Full Close Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
- Service Intervals
- Severe Service Defined
- Routine Service
- Normal Service
- 5000 MI or 8000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 6000 MI or 9600 KM
- 9000 MI or 14400 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 21000 MI or 33600 KM
- 24000 MI or 38400 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 36000 MI or 57600 KM
- 39000 MI or 62400 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 51000 MI or 81600 KM
- 54000 MI or 86400 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 66000 MI or 105600 KM
- 69000 MI or 110400 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 81000 MI or 129600 KM
- 84000 MI or 134400 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 96000 MI or 153600 KM
- 99000 MI or 158400 KM
- 102000 MI or 163200 KM
- 105000 MI or 168000 KM
- 108000 MI or 172800 KM
- 111000 MI or 177600 KM
- 114000 MI or 182400 KM
- 117000 MI or 187200 KM
- 120000 MI or 192000 KM
- 123000 MI or 196800 KM
- 126000 MI or 201600 KM
- 129000 MI or 206400 KM
- 132000 MI or 211200 KM
- 135000 MI or 216000 KM
- 138000 MI or 220800 KM
- 141000 MI or 225600 KM
- 144000 MI or 230400 KM
- 147000 MI or 235200 KM
- 150000 MI or 240000 KM
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Connecting Rod Bearing
- Connecting Rod
- Crankshaft Gear/Sprocket
- Crankshaft Main Bearing
- Crankshaft
- Engine Block Heater
- Engine Valley Cover
- Expansion/Freeze Plug
- Harmonic Balancer - Crankshaft Pulley
- Piston
- Piston Pin
- Piston Ring
- Rear Engine Plate
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Engine Oil Pressure
- Engine Oil Dip Stick - Dip Stick Tube
- Engine Oil Drain Plug
- Engine Oil
- Oil Cooler
- Engine Oil Filler / Breather Cap
- Oil Filter
- Oil Pan
- Oil Pressure Gauge
- Oil Pressure Sender
- Oil Pressure Warning Lamp/Indicator
- Oil Pump Cover
- Oil Pick Up/Strainer
- Oil Pump
- Oil Temperature Sensor/Switch
Description and Operation
Diagrams
Specifications
Technical Service Bulletins
- Intake Manifold
- Lamps and Indicators - Engine
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Vacuum Pump
- Water Pump
- Application and ID
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
- Cooling System
- Coolant
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Heater Core
- Heater Hose
- Lamps and Indicators - Cooling System
- Radiator
- Radiator Cap
- Radiator Hose
- Sensors and Switches - Cooling System
- Temperature Gauge
- Thermostat
- Water Pump
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
- Exhaust System
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Clutch Switch
- Engine Temperature Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Full Close Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Emission Control Systems
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Auxiliary Air Valve (Idle Speed)
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Clutch Switch
- Data Link Connector
- Electronic Direct Injection System (diesel)
- Engine Control Module
- Engine Temperature Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Barometric Pressure Sensor
- Camshaft Position Sensor
- Clutch Switch
- Engine Temperature Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Manifold Pressure/Vacuum Sensor
- Oil Temperature Sensor For ECM
- Oxygen Sensor
- Pressure Feedback Exhaust Sensor
- Throttle Full Close Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Full Close Switch
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
Service Precautions
Description and Operation
- General System Description
- OBD II Inspection/Maintenance Code P1000
- On Board Diagnostic System Monitors
- Malfunction Indicator Lamp (MIL)
- Diesel Electronic Engine Control (EEC) System
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Reading Diagnostic Trouble Codes
- Quick Test Description
- Quick Test Preparation
- Key ON Engine OFF (KOEO) On-Demand Self Test
- Key ON Engine Running (KOER) On-Demand Self Test
- Retrieve/Clear Continuous DTCs
- KOEO Injector Electrical Self Test
- KOEO Output State Self Test
- KOER Switch Self Test
- KOER Cylinder Contribution Self Test
- KOER Glow Plug Monitoring Self Test
- Clearing Diagnostic Trouble Codes
- Reading Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Symptom Charts
- 1 - No Crank/Slow Crank
- 2 - Stall/Quits - Idle/Acceleration/Cruise/Deceleration
- 3 - No Start/Normal Crank-Hard Start/Long Crank-Stalls
- 4 - Engine Will Only Idle
- 5 - Slow Return to Idle
- 6 - Engine Runs Rough-Idle
- 7 - Fast Idle
- 8 - Runs Rough-Misses-Buck/Jerk-Hesitation/Stumble
- 9 - Surge - Acceleration/Cruise
- 10 - Lack/Loss of Power - Acceleration/Poor Fuel Economy
- 11 - "Check Engine" Light
- 12 - Exhaust System Concern-Smoke
- 13 - Speed Control Inoperative
- 14 - Transmission Control Indicator Lamp
- 15 - Auto Trans Shift Concerns
- 16 - High Oil Consumption-Leaks
- 17 - Hard Start/No Start - Dry Reservoir
- Hard Start/No Start Diagnostic Procedures
- 1 Visual Inspection
- 2 Check Engine Oil
- 3 Intake/Exhaust Restriction
- 4 Sufficient Clean Fuel
- 5 Tandem Fuel Pump Pressure
- 6 Perform Key On Engine Off (KOEO) On-Demand Self Test
- 7 Retrieve/Clear Continuous DTC's
- 8 Key On Engine Off (KOEO) Injector Electrical Self Test
- 9A Check Vehicle Power (VPWR) During Cranking
- 9B Check RPM Signal While Cranking
- 9C Monitor Injection Control Pressure (ICP) While Cranking
- 9D Check Fuel Pulse Width (Fuel PW) While Cranking
- 10 Glow Plug System Operation
- Intermittent Fault Diagnosis
- Symptom Charts
- Pinpoint Tests
- General Procedures For Pinpoint Testing
- Sensor and Actuator Diagnostic Procedures
- Pinpoint Tests
- A - Vehicle Battery
- AA - Idle Validation Switch (IVS)
- AB - Injector Driver Circuit Operation
- AC - Barometric Pressure (BARO) Sensor
- AD - 4X4 Low
- AE - Air Conditioning
- AF - Unable to Activate Self Test/DTC Not Listed
- AG - PCM-ROM Failure
- AH - Continuous Memory Failure
- AJ - PCM Inactive Background Fault
- AK - Auxiliary Powertrain Control System
- AL - Tachometer
- AM - Output Circuit Check (OCC) High
- AN - Output Circuit Check (OCC) Low
- AP - OBD II Readiness Code
- B - Reference Voltage
- C - Intake Air Temperature (IAT) Sensor
- D - Manifold Absolute Pressure (MAP) Sensor
- E - Accelerator Pedal (AP) Sensor
- F - Speed Control Command Switch (SCCS)
- G - Camshaft Position (CMP) Sensor
- H - Exhaust Back Pressure (EBP) Sensor
- J - Programmable Speedometer/Odometer Module
- K - Brake Lamp Switch
- L - Check Engine Light
- M - Exhaust Back Pressure Regulator (EPR)
- N - Clutch Pedal Position (CPP) Switch
- P - Brake Pressure Applied (BPA) Switch
- Q - Parking Brake Applied (PBA) Switch
- R - Glow Plug Lamp (GPL)
- S - Glow Plugs and Relay
- T - Fuel Delivery Command Signal (FDCS)
- U - Injector Driver Module Feedback
- V - Cylinder Identification (CID)
- W - Injector Driver Module Enable (IDM-EN)
- X - Injection Pressure Regulator (IPR)
- Y - Engine Oil Temperature (EOT) Sensor
- Z - Injection Control Pressure (ICP) Sensor
- Component Tests and General Diagnostics
- Performance Diagnostic Procedures
- 1 Sufficient Clean Fuel
- 2 Check Engine Oil
- 3 Intake Restriction
- 4 Perform Key On Engine Off (KOEO) On Demand Self Test
- 5 Retrieve/Clear Continuous DTC's
- 6 Key On Engine Off (KOEO) Injector Electrical Self Test
- 7 Tandem Fuel
- 8 Air In Fuel System Test
- 9 Perform Key on Engine Running (KOER) On-Demand Self Test
- 10 Injection Control Pressure (ICP) Tests
- 11 Crankcase Pressure
- 12 Cylinder Contribution Tests
- 13 Exhaust Restriction
- 14 Boost Pressure
- Symptom Diagnostic Procedures
- 1 - Sufficient Clean Fuel
- 1 - Visual Inspection
- 2 - Check Engine Oil
- 3 - Intake Restriction
- 3 - Intake/Exhaust Restriction
- 4 - Perform Key On Engine Off (KOEO) On Demand Self Test
- 4 - Sufficient Clean Fuel
- 5 - Retrieve/Clear Continuous DTC's
- 5 - Tandem Fuel Pump Pressure
- 6 - Key On Engine Off (KOEO) Injector Electrical Self Test
- 6 - Perform Key On Engine Off (KOEO) On-Demand Self Test
- 7 - Retrieve/Clear Continuous DTC's
- 7 - Tandem Fuel
- 8 - Air In Fuel System Test
- 8 - Key On Engine Off (KOEO) Injector Electrical Self Test
- 9 - Perform Key on Engine Running (KOER) On-Demand Self Test
- 9a - Check Vehicle Power (VPWR) During Cranking
- 9b - Check RPM Signal While Cranking
- 9c - Monitor Injection Control Pressure (ICP) While Cranking
- 9d - Check Fuel Pulse Width (FUEL PW) While Cranking
- 10 - Glow Plug System Operation
- 10 - Injection Control Pressure (ICP) Tests
- 11 - Crankcase Pressure
- 12 - Cylinder Contribution Tests
- 13 - Exhaust Restriction
- 14 - Boost Pressure
- Technician High Pressure Pump Guide For the 7.3 Power Stroke Engine
- Performance Diagnostic Procedures
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Locations
Service and Repair
Diagrams
Technical Service Bulletins
Tools and Equipment
- Emission Control Systems
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Auxiliary Air Valve (Idle Speed)
- Diesel MFI Pump
- Fuel Filler Cap
- Fuel Filter
- Fuel Filter Restriction Sensor
- Fuel Heater
- Fuel Injector
- Fuel Line Coupler
- Fuel Pressure Regulator
- Fuel Pressure Sensor/Switch
- Fuel Pressure Test Port
- Fuel Pressure Pulsation Damper
- Fuel Pump
- Fuel Return Line
- Fuel Supply Line
- Fuel Tank
- Fuel Tank Unit
- Fuel/Water Separator
- High Pressure Oil Pump
- Intake Air Duct
- Intake Air Heater
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Full Close Switch
- Turbocharger
Service Precautions
- Application and ID
Description and Operation
Testing and Inspection
Diagrams
Technical Service Bulletins
Tools and Equipment
- Ignition System
- Firing Order
- Ignition Timing
- Camshaft Position Sensor
- Sensors and Switches - Ignition System
Technical Service Bulletins
- Glow Plug System
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Lamps and Indicators - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Displaying & Reading Trouble Codes
- Dynamic Testing - Engine ON
- On-Board Diagnostics With NGS
- Output Test Mode
- Quick Test 1.0 - Visual Inspection
- Quick Test 2.0 - Setup
- Quick Test 3.0 - Key ON, Engine OFF (KOEO)
- Quick Test 4.0 - Continuous Memory Codes
- Quick Test 5.0 - Key ON, Engine Running (KOER)
- Static Testing - Engine OFF
- Transmission Range (TR) Sensor Testing
- Clearing Trouble Codes
- Displaying & Reading Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Diagnostic Trouble Code (DTC) Description
- Non-Transmission DTC's and Symptoms
- Accelerator Pedal (AP) Sensor
- Air Conditioning (A/C) Clutch
- Barometric Pressure (BARO) Sensor
- Camshaft Position (CMP) Sensor
- Coast Clutch Solenoid (CCS)
- Electronic Pressure Control (EPC) Solenoid
- Powertrain Control Module (PCM)
- Programmable Speedometer/Odometer Module (PSOM)
- Shift Solenoids 1 and 2
- Stoplight Switch
- Torque Converter Clutch (TCC) Solenoid
- Transmission Control Switch (TCS) & Indicator Lamp (TCIL)
- Transmission Fluid Temperature (TFT) Sensor
- Transmission Solenoid Body
- Vehicle Speed Sensor (VSS)
- Pinpoint Tests
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Locations
Diagrams
Specifications
Technical Service Bulletins
- PROM - Programmable Read Only Memory
- Application and ID
Diagrams
Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Case
- Clutch
- Extension Housing
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Line/Hose
- Fluid Pan
- Fluid Pump
- Lamps and Indicators - A/T
- Output Shaft
- Overdrive Assembly
- Overdrive Indicator Lamp
- Overdrive Switch
- Parking Pawl
- Planetary Gears
- Pressure Regulating Solenoid
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Indicator - A/T
- Shift Interlock
- Shifter A/T
- Shift Linkage
- Sun Gear
- Thrust Washer/Bearing
- Torque Converter
- Torque Converter Clutch
- Transmission Cooler
- Transmission Mount
- Transmission Position Sensor/Switch
- Valve Body
- Application and ID
Description and Operation
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Diagnosis By Symptom Chart Directions
- Diagnosis By Symptom Index
- Diagnostic Routines
- Engagement Concerns
- Routine 201/301 - No Forward Engagement
- Routine 202/302 - No Reverse Engagement
- Routine 203/303 - Harsh Reverse Engagement
- Routine 204/304 - Harsh Forward Engagement
- Routine 205/305 - Delayed/Soft Reverse Engagement
- Routine 207/307 - No Forward and No Reverse
- Routine 208/308 - Harsh Forward and Reverse
- Routine 209/309 - Delayed/Soft Forward and Reverse
- Shift Concerns
- Routine 210/310 - Some or All Shifts Missing
- Routine 211/311 - Shift Timing: Early/Late
- Routine 212/312 - Shift Timing: Erratic/Hunting
- Routine 213/313 - Shift Feel: Soft/Slipping
- Routine 214/314 - Shift Feel: Harsh
- Routine 215/315 - No 1ST Gear, Engages In Higher Gear
- Routine 216/316 - No Manual 1ST Gear
- Routine 217/317 - No Manual 2ND Gear
- Routine 220/320 - 1-2 Shift (Automatic)
- Routine 221/321 - 2-3 Shift (Automatic)
- Routine 222/322 - 3-4 Shift (Automatic)
- Routine 223/323 - 4-3 Shift (Automatic)
- Routine 224/324 - 3-2 Shift (Automatic)
- Routine 225/325 - 2-1 Shift (Automatic)
- Routine 226/326 - Soft/Slipping 1-2 Only (Automatic)
- Routine 227/327 - Soft/Slipping 2-3 Only (Automatic)
- Routine 228/328 - Soft/Slipping 3-4 Only (Automatic)
- Routine 229/329 - Soft/Slipping Downshifts (Automatic)
- Routine 232/332 - Harsh 1-2 Shift Only (Automatic)
- Routine 233/333 - Harsh 2-3 Shift Only (Automatic)
- Routine 234/334 - Harsh 3-4 Shift Only (Automatic)
- Routine 235/335 - Harsh 4-3 Shift Only (Automatic)
- Routine 236/336 - Harsh 3-2 Shift Only (Automatic)
- Routine 237/337 - Harsh 2-1 Shift Only (Automatic)
- Torque Converter Clutch Operation Concerns
- Other Concerns
- Routine 251/351 - Shift Lever Effort High
- Routine 252/352 - External Leaks
- Routine 253/353 - Poor Vehicle Performance
- Routine 254/354 - Noise/Vibration, Forward or Reverse
- Routine 255/355 - Engine Will Not Crank
- Routine 256/356 - No Park Range
- Routine 257/357 - Transmission Overheating
- Routine 258/358 - No Engine Braking In Manual 2 Position Only
- Routine 259/359 - No Engine Braking In Manual 1 Position Only
- Routine 260/360 - No Engine Braking With OD Off
- Routine 261/361 - Fluid Venting/Foaming
- Reference Charts
- Engagement Concerns
- Component Tests and General Diagnostics
- Symptom Related Diagnostic Procedures
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Clutch
- Differential Assembly
- Differential Carrier
- Fluid - Differential
- Pinion Bearing
- Pinion Gear
- Ring Gear
- Seals and Gaskets
Description and Operation
Testing and Inspection
Adjustments
Service and Repair
Specifications
Technical Service Bulletins
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Lamps and Indicators - Transmission and Drivetrain
- Manual Transmission/Transaxle
- Actuators and Solenoids - M/T
- Case
- Countershaft
- Extension Housing
- Fluid - M/T
- Flywheel Gear
- Gear
- Gear Lockout
- Input Shaft
- Mainshaft
- Output Shaft
- Seals and Gaskets
- Shift Fork
- Shifter M/T
- Speedometer Gear, M/T
- Transmission Mount
- Application and ID
Description and Operation
Testing and Inspection
Adjustments
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Lamps and Indicators - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Displaying & Reading Trouble Codes
- Dynamic Testing - Engine ON
- On-Board Diagnostics With NGS
- Output Test Mode
- Quick Test 1.0 - Visual Inspection
- Quick Test 2.0 - Setup
- Quick Test 3.0 - Key ON, Engine OFF (KOEO)
- Quick Test 4.0 - Continuous Memory Codes
- Quick Test 5.0 - Key ON, Engine Running (KOER)
- Static Testing - Engine OFF
- Transmission Range (TR) Sensor Testing
- Clearing Trouble Codes
- Displaying & Reading Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Diagnostic Trouble Code (DTC) Description
- Non-Transmission DTC's and Symptoms
- Accelerator Pedal (AP) Sensor
- Air Conditioning (A/C) Clutch
- Barometric Pressure (BARO) Sensor
- Camshaft Position (CMP) Sensor
- Coast Clutch Solenoid (CCS)
- Electronic Pressure Control (EPC) Solenoid
- Powertrain Control Module (PCM)
- Programmable Speedometer/Odometer Module (PSOM)
- Shift Solenoids 1 and 2
- Stoplight Switch
- Torque Converter Clutch (TCC) Solenoid
- Transmission Control Switch (TCS) & Indicator Lamp (TCIL)
- Transmission Fluid Temperature (TFT) Sensor
- Transmission Solenoid Body
- Vehicle Speed Sensor (VSS)
- Pinpoint Tests
- Scan Tool Testing and Procedures
- Monitors, Trips, Drive Cycles and Readiness Codes
Locations
Diagrams
Specifications
Technical Service Bulletins
- Application and ID
Service and Repair
Technical Service Bulletins
Tools and Equipment
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Diagnostic Connector - ABS
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Wheel Speed Sensor
- Application and ID
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
Tools and Equipment
- Brake Bleeding
- Brake Pedal Assy
- Brake Warning Indicator
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
- Application and ID
Testing and Inspection
Specifications
Technical Service Bulletins
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Alternator
- Voltage Regulator
Description and Operation
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- A: System Does Not Charge
- B: System Overcharges
- C: Charge Lamp Stays On, Eng Running
- D: Charge Lamp Stays On, Ign Off
- E: Charge Lamp Does Not Come On
- F: Charge Lamp Flickers/Intermittent
- G: Batt Voltage Gauge Reads High
- H: Voltage Gauge Reads Low
- J: Alt Noisy
- K: Radio Interference
- L: Batt Does Not Hold A Charge
- Component Tests and General Diagnostics
Diagrams
Specifications
Tools and Equipment
- Starting System
- Clutch Switch
- Ignition Switch
- Neutral Safety Switch
- Starter Motor
- Starter Relay
- Starter Solenoid
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Technical Service Bulletins
Tools and Equipment
- Power and Ground Distribution
- Circuit Breaker
- Diode
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Fusible Link
- Multiple Junction Connector
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
Diagrams
Technical Service Bulletins
Technical Service Bulletins
- Power and Ground Distribution
- Circuit Breaker
- Diode
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Fusible Link
- Multiple Junction Connector
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
Diagrams
Technical Service Bulletins
- Steering and Suspension
- Alignment
- Steering
- Center Link
- Pitman Arm
- Power Steering
- Steering Column
- Steering Damper
- Steering Gear
- Steering Shaft
- Steering Wheel
- Tie Rod
Description and Operation
Testing and Inspection
Service and Repair
Technical Service Bulletins
Tools and Equipment
- Suspension
- Axle Beam
- Ball Joint
- Radius Arm
- Rear Knuckle
- Spindle
- Stabilizer Bar
- Suspension Control ( Automatic - Electronic )
- Suspension Spring ( Coil / Leaf )
- Suspension Strut / Shock Absorber
- Suspension Travel Bumper
- Wheel Bearing
- Wheel Hub
Service Precautions
Description and Operation
Testing and Inspection
Adjustments
Locations
Diagrams
Specifications
Technical Service Bulletins
- Wheels and Tires
Technical Service Bulletins
- Heating and Air Conditioning
- Accumulator HVAC
- Air Door
- Air Duct
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Air Filter / Purifier
- Compressor HVAC
- Compressor Clutch Relay
- Compressor Fitting HVAC
- Condenser HVAC
- Control Assembly
- Coupler HVAC
- Evaporator Case
- Evaporator Core
- Expansion Block/Orifice Tube
- Fuse HVAC
- Heater Core
- Heater Core Case
- Heater Hose
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Receiver Dryer
- Refrigerant
- Refrigerant Filter
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Vacuum Harness HVAC
- Vacuum Reservoir HVAC
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Component Tests and General Diagnostics
- A/C-Heater Vacuum Application Chart
- Control Function Selector Switch
- Standard Heater Only Vacuum Application Chart
- Test Notes
- Vacuum Hose Connector
- Manual Climate Control
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Air Bag Deactivation Module
- Air Bag Deactivation Switch
- Clockspring Assembly / Spiral Cable
- Impact Sensor
- Safing Sensor
- Side Air Bag
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Diagnostic Trouble Code Tests and Associated Procedures
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Glossary Of Terms Used In Pinpoint Tests
- A : Lost or Low Battery Voltage
- B : Air Bag Circuit Shorted to Ground
- C : Air Bag Sensor Circuit Shorted to Ground
- D : Air Bag Diagnostic Monitor Ground Circuit Open
- E : Safing Sensor Output Circuit Shorted to Battery Voltage
- F : Driver Air Bag Module Circuit High Resistance or Open
- G : Passenger Air Bag Module Circuit High Resistance or Open
- H : Driver Air Bag Module Circuit Low Resistance or Shorted
- J : Passenger Air Bag Module Circuit Low Resistance or Shorted
- K : RH Air Bag Sensor Feed/Return Circuit Open
- L : LH Air Bag Sensor Feed/Return Circuit Open
- M : RH Air Bag Sensor Not Mounted Properly/Ground Circuit Open
- N : LH Air Bag Sensor Not Mounted Properly/Ground Circuit Open
- P : System Disarm Failure or Internal Diagnostic Monitor Fault
- Q: Module Communication Error
- R: Air Bag Indicator Inoperative
- S: Indicator Lamp on at All Times
- T: Rapid Continuous Flashing of the Indicator (No DTCs)
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Sensors and Switches - Restraints and Safety Systems
- Air Bag Systems
- Accessories and Optional Equipment
- Antenna
- Antitheft and Alarm Systems
- Radio, Stereo, and Compact Disc
- Relays and Modules - Accessories and Optional Equipment
- Towing / Trailer System
- Trailer Connector
Technical Service Bulletins
- Body and Frame
- Air Bag(s) Arming and Disarming
- Bumper
- Doors, Hood and Trunk
- Frame
- Interior Moulding / Trim
- Locks
- Door Locks
- Keyless Entry
- Power Locks
- Power Door Lock Relay
- Power Door Lock Switch
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
Diagrams
- Trunk / Liftgate Lock Cylinder
Technical Service Bulletins
- Mirrors
- Paint, Striping and Decals
- Relays and Modules - Body and Frame
- Seats
- Sensors and Switches - Body and Frame
- Tailgate
- Weatherstrip
Technical Service Bulletins
- Cruise Control
- Instrument Panel, Gauges and Warning Indicators
- Audible Warning Device
- Audible Warning Device Control Module
- Brake Warning Indicator
- Charge Lamp/Indicator
- Cigarette Lighter
- Compass
- Dashboard / Instrument Panel
- Dimmer Switch
- Door/Trunk Ajar Indicator/Lamp
- Four Wheel Drive Indicator Lamp
- Fuel Filter Restriction Sensor
- Fuel Gauge
- Fuel Gauge Sender
- Headlamp Reminder Indicator
- Instrument Cluster / Carrier
- Air Bag(s) Arming and Disarming
- Instrument Panel Circuit Board
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
Specifications
Tools and Equipment
- Key Reminder Switch
- Low Fuel Lamp/Indicator
- Malfunction Indicator Lamp
- Odometer
- Oil Pressure Gauge
- Oil Pressure Sender
- Oil Pressure Warning Lamp/Indicator
- Overdrive Indicator Lamp
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Shift Indicator - A/T
- Speedometer Head
- Speedometer Module
- Suspension Warning Indicator
- Tachometer
- Temperature Gauge
- Temperature Sensor (Gauge)
- Volt Meter Gauge
- Water In Fuel Indicator
Testing and Inspection
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- A: Fuel Level Reads Inaccurately
- B: No Fuel Level Indication, Vehicles With Dual Tanks (6 Port Fuel Selector Valve 7.3L Diesel)
- C: Engine Coolant Temperature Gauge Inaccurate/does Not Move
- D: Oil Pressure Indicator Inaccurate/does Not Move
- E: Charge Indication Reads Inaccurately
- F: Speedometer/Odometer Reads Inaccurately
- G: Speedometer Inoperative
- H: Speedometer, Improper Operation
- J: Speed Control, PCM, or Electronic Transmission Display Inoperative or Erratic
- K: Tachometer Diesel Engine, Inoperative, Erratic, Wrong Indication
- M: All Warning Indicators Inoperative
- N: Brake Warning Never/Always on
- P: Charge System Warning Never/Always on
- Q: High Beam Warning Never/always on
- R: Safety Belt Warning Never/Always on
- Component Tests and General Diagnostics
Locations
Diagrams
Specifications
Tools and Equipment
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Center Mounted Brake Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dimmer Switch
- Battery Discharge Protection Relay
- Dome Lamp
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- License Plate Lamp
- Map Light
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trailer Lamps
- Trailer Lighting Relay
- Turn Signals
- Underhood Lamp
- Vanity Lamp
Description and Operation
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Power Window Motor
- Power Window Switch
- Window Frame
- Window Glass
- Window Regulator
- Window Seal
- Window Track
Testing and Inspection
Adjustments
Diagrams
Technical Service Bulletins
- Windshield
Specifications
Technical Service Bulletins
Tools and Equipment
- Wiper and Washer Systems
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Windshield Washer Pump
- Windshield Washer Reservoir
- Windshield Washer Spray Nozzle
- Windshield Washer Switch
- Wiper Arm
- Wiper Blade
- Wiper Control Module
- Wiper Motor
- Wiper Motor Linkage
- Wiper Pivot
- Wiper Switch
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- A: Windshield Washer Inoperative
- B: Windshield Wipers Inoperative-All Switch Positions
- C: Windshield Wipers Inoperative At High Speed
- D: Windshield Wipers Inoperative At Low Speed
- E: Windshield Wipers Inoperative At Interval Setting
- F: Winshield Wipers Will Not Park At Proper Position
- G: The Wipers Stay ON Continuously
- Component Tests and General Diagnostics
Adjustments
Diagrams
Specifications
Tools and Equipment
- Application and ID
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Pinpoint Tests
- Component Tests and General Diagnostics
Locations
Diagrams
- Diagram Information and Instructions
- Exploded Views
- Automatic Transmission/Transaxle
- Brake Caliper
- Center Support
- Clutch Disc, M/T
- Clutch Pedal Assembly
- Drive/Propeller Shaft
- Engine
- Fuel Delivery and Air Induction
- Manual Transmission/Transaxle
- Power Steering Pump
- Pressure Plate
- Starter Motor
- Steering Column
- Suspension
- Universal Joint, Drive/Propeller Shaft
- Wheel Cylinder
- Connector Views
- Air Bag Control Module
- Air Bag Deactivation Switch
- Amplifier, Sound System
- Backup Lamp Switch
- Clockspring Assembly / Spiral Cable, Air Bag
- Clutch Switch
- Cruise Control Switch
- Data Link Connector
- Daytime Running Lamp Control Unit
- Diagnostic Connector - ABS
- Electronic Brake Control Module
- Engine Control Module
- Fuel Injector
- Fuel Tank Selector Switch
- Fuel Tank Switching Valve
- Glow Plug
- Hazard Warning Switch
- Headlamp Dimmer Switch
- Headlamp Switch
- Horn Switch
- Ignition Switch
- Injector Driver Module
- Instrument Panel, Gauges and Warning Indicators
- Keyless Entry Module
- Multiple Junction Connector
- Neutral Safety Switch
- Power Door Lock Switch
- Power Mirror Switch
- Radio/Stereo
- Trailer Connector
- Trailer Lamps
- Transmission Control Systems
- Transmission Position Sensor/Switch, A/T
- Turn Signal Switch
- Windshield Washer Switch
- Wiper Control Module
- Wiper Motor
- Wiper Switch
- Electrical Diagrams
- Power and Ground Distribution
- System Diagram
- Circuit Breaker
- Fuse
- Fuse Block
- Fusible Link
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Charging System
- Cruise Control
- Doors
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Keyless Entry
- Lighting and Horns
- Mirrors
- Power Locks
- Powertrain Management
- Radio/Stereo
- Seats
- Shift Interlock, A/T
- Starting System
- Trailer Connector
- Transmission Control Systems
- Windows
- Wiper and Washer Systems
- Power and Ground Distribution
- Mechanical Diagrams
- Fluid Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Connectors
- Grounds
- Splices
Specifications
- Electrical Specifications
- Mechanical Specifications
- Accelerator Pedal Position Sensor
- Accumulator HVAC
- Air Bag Systems
- Air Cleaner Housing
- Air Temperature Sensor ( Ambient / Intake )
- Alignment
- Alternator
- Antenna, Radio
- Automatic Transmission/Transaxle
- Battery
- Brake Switch (Cruise Control)
- Brakes and Traction Control
- Clutch, M/T
- Compressor Fitting HVAC
- Compressor HVAC
- Condenser HVAC
- Coolant
- Dashboard / Instrument Panel
- Differential Assembly
- Drive Axles, Bearings and Joints
- Drive/Propeller Shaft
- Engine
- System Specifications
- Camshaft Bearing
- Camshaft Gear/Sprocket
- Camshaft Thrust Plate
- Camshaft, Engine
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belt Tensioner
- Engine Lubrication
- Engine Mount
- Intake Manifold
- Lifter / Lash Adjuster, Valve
- Push Rod
- Rear Crankshaft Main Bearing Seal
- Timing Components
- Vacuum Pump, Diesel
- Engine Control Module
- Exhaust Manifold
- Expansion Block/Orifice Tube
- Fan Clutch
- Firing Order
- Flywheel
- Fuel Injector
- Fuel Line Coupler
- Fuel Pressure Pulsation Damper
- Fuel Pump
- Fuel Tank
- Fuel Tank Unit
- Glow Plug
- Heater Core Case
- Heater Hose
- High Pressure Oil Pump
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Idle Speed
- Ignition Switch
- Injector Driver Module
- Instrument Cluster / Carrier
- Keyless Entry Module
- Lighting and Horns
- Manual Transmission/Transaxle
- Mirrors
- Pitman Arm
- Power Steering Line/Hose
- Power Steering Pump
- Radiator Cooling Fan Temperature Sensor / Switch
- Radiator Drain Plug
- Radio/Stereo Noise Filter
- Rear Door Window Regulator
- Refrigerant Pressure Sensor / Switch, HVAC
- Seats
- Speaker
- Starter Motor
- Starter Solenoid
- Steering Column
- Steering Damper
- Steering Gear
- Steering Shaft
- Steering Wheel
- Suspension
- Temperature Sensor (Gauge)
- Tie Rod End
- Turbocharger
- Universal Joint, Drive/Propeller Shaft
- Vehicle Speed Sensor
- Water Pump
- Wheel Stud / Lug Nut
- Window Glass
- Wiper and Washer Systems
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes