Internal Harness Replacement

REMOVAL
NOTE: The main control assembly does not need to be removed.

1. Remove fluid, pan, gasket and filter. Discard gasket.





2. Disconnect the solenoid connectors from the solenoids by carefully pulling downward and wiggling side to side.





3. Remove the TCC, CCS, SS2 and EPC solenoid clamp screws.

CAUTION: The TCC solenoid may pop out of its bore. The converter modulator valve may come out after the TCC solenoid clamp has been removed. This may damage the solenoid or converter modulator valve.





4. Remove the solenoid clamp and EPC and SS2 solenoids.





5. Carefully disconnect the turbine shaft speed (TSS) sensor connector from the 16-pin case connector.

CAUTION: Do not pry on other wires or damage the connector case surface.





6. Use a screwdriver to carefully remove the case connector retaining spring.

CAUTION: Do not overstretch the case connector retaining spring.





7. Carefully push down on the top of the connector until it stops. Depress the tab on the back side of the connector and push down on the connector.

CAUTION: Do not damage the connector or harness.





8. Remove the connector and harness through the bottom of the case.

INSTALLATION
1. Replace O-rings (W703015-S300) on connector.





2. Install the case 16-pin connector through the case until a click is heard.

NOTE: Make sure the tab is in the lock position.





3. Carefully install the TSS connector into the 16-pin case connector.

NOTE: Align the slot on the TSS connector with the slot on the 16-pin case connector.





4. Install the case connector retaining spring.

CAUTION: Do not overstretch the retaining spring.





5. Install SS2 and EPC solenoids.





6. Install the solenoid clamp with solenoid clamps-to-main control screws. Tighten to 6-8 Nm (53-71 inch lbs.).

CAUTION: The solenoid bracket must be installed in the TCC and EPC solenoid grooves, shift solenoid pockets and the No. 204 plug.

7. Install connectors on solenoids.
8. Install filter.
9. Install new fluid pan gasket onto pan.
10. Install pan.
11. Fill the transmission to the proper level.