Operation CHARM: Car repair manuals for everyone.

Cleaning and Inspection

NOTE: Do not plane or grind more than 0.254 mm (0.010 inch) from original cylinder head gasket surface.

Replace the cylinder head if it is cracked. Remove all burrs or scratches with an oil stone.

CLEANING
With the valves installed to protect the valve seats, remove deposits from the combustion chambers and valve heads with a scraper and a wire brush. Be careful not to damage the cylinder head gasket surface. After the valves are removed, clean the valve guide bores. Use cleaning solvent to remove dirt, grease and other deposits from the valves with a fine wire brush or buffing wheel.

INSPECTION
Inspect the cylinder heads for cracks or excessively burned areas in the exhaust outlet ports.

Check the cylinder head for cracks and inspect the gasket surface for burrs and nicks. Small imperfections of this type can be dressed down using an oil stone. Replace the cylinder head if it is cracked.

The following inspection procedures are for a cylinder head that is to be completely overhauled. For individual repair operations, use only the pertinent inspection procedure.