With Automatic Locking Hubs
1. Raise the vehicle and install safety stands.2. Remove the lug nuts and the wheel and tire assembly.
3. Remove the retainer washers from the wheel hub bolt nut studs. Remove the automatic locking hub assembly from the front wheel spindle.
4. Remove the snap ring from the end of the shaft of the front wheel spindle.
Axle Shaft Spacer:
5. Remove the axle shaft spacer.
6. Pull cam assembly off the wheel bearing adjusting nut and remove the two metal thrust spacers from the adjusting nut.
CAUTION: Do not pry on the cam or thrust spacers during removal. Prying may damage the cam or spacers.
7. Using a magnet, remove the locking key.
CAUTION: To prevent damage to the threads of the front wheel spindle, look into the keyway of the front wheel spindle under the adjusting nut and remove the separate locking key before removing the adjusting nut.
NOTE: If required, rotate the adjusting nut slightly to relieve pressure against the locking key, before the key can be removed.
8. Loosen the wheel bearing adjusting nut from the front wheel spindle using a Hex Locknut Wrench T70T-4252-B.
9. While rotating the hub and rotor assembly, tighten the wheel bearing adjusting nut to 47 Nm (35 ft. lbs.) to seat the wheel bearings. Spin the rotor and back off the nut one-quarter turn (90 degrees).
10. Retighten the adjusting nut to 1.8 Nm (16 inch lbs.) using a torque wrench.
11. Make sure the final end play of the wheel on the front wheel spindle is 0.00-0.08 mm (0.000-0.003 inch). The maximum torque to rotate the hub is 2.8 Nm (25 inch lbs.).
12. Align the closest lug in the wheel bearing adjustment nut with the center of the keyway slot of the front wheel spindle. Advance the nut to the next lug if required. Install the separate locking key in the keyway of the front wheel spindle under the adjusting nut.
WARNING: EXTREME CARE MUST BE TAKEN WHEN ALIGNING THE NUT OF THE FRONT WHEEL SPINDLE ADJUSTMENT LUG WITH THE CENTER OF THE KEYWAY SLOT OF THE FRONT WHEEL SPINDLE TO PREVENT DAMAGE TO THE SEPARATE LOCKING KEY. THE WHEEL AND TIRE ASSEMBLY MAY COME OFF WHILE THE VEHICLE IS IN MOTION IF THE KEY IS DAMAGED.
Cam Assembly Installation:
13. Install the two thrust spacers and push or press the cam assembly onto the locknut by lining up the key in the fixed cam with the keyway of the front wheel spindle.
CAUTION: Extreme care must be taken when aligning the fixed cam key with the keyway of the front wheel spindle to prevent damage to the fixed cam.
14. Install the axle shaft spacer.
15. Clip the snap ring onto the end of the shaft of the front wheel spindle.
16. Install the automatic locking hub assembly over the front wheel spindle. Align three hub assembly legs with three pockets in cam assembly. Install the retainer washers.
17. Install the wheel and tire assembly. Install and tighten lug nuts to 135 Nm (100 ft. lbs.).