Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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No-Load Test

1. Connect Rotunda 88 Digital Multimeter 105-R0053 or equivalent to monitor engine speed.
2. Connect the leads of Rotunda 73 Digital Multimeter 105-R0051 or equivalent across the battery terminals.
3. Read the voltage (base voltage).
4. Start the engine.
5. Run the engine at 1500 rpm with no electrical load.
6. Read the voltage. The voltage should be in the range of 14.1 to 14.7 volts. If the voltage increase is less than 2.5 volts over the base voltage, perform the Load Test. Load Test

If there is no voltage increase or the voltage increase is greater than 2.5 volts, perform the Generator On-Vehicle Tests and Generator Bench Tests. Generator On-Vehicle Tests Generator Bench Tests