Operation CHARM: Car repair manuals for everyone.

Condenser HVAC: Service and Repair

REMOVAL

CAUTION: To prevent refrigerant system contamination; whenever the A/C condenser core is replaced, also replace the suction accumulator/drier.

NOTE: If an A/C condenser core leak is suspected, the A/C condenser core must be leak tested before it is removed from the vehicle.

1. Recover the refrigerant.







2. Disconnect the A/C manifold and tube and the condenser to evaporator tube from the A/C condenser core.
3. Remove the radiator.







4. Remove the condenser core bolt.







5. Squeeze to release the buckle.







6. Slide the A/C condenser out of the locators.












INSTALLATION
1. Follow the removal procedure in reverse order.
- Service the replacement A/C condenser core with the correct amount of Motorcraft YN-12b refrigerant oil or equivalent meeting Ford specification WSH-M1C231-B.
- Lubricate new O-ring seals with Motorcraft YN-12b refrigerant oil, or equivalent meeting Ford specification WSH-M1C231-B.

NOTE: when the A/C condenser is replaced, the A/C evaporator core orifice should also be replaced.