Installation

Installation






1. NOTE: The LH is shown, the RH is similar.

Position the cylinder head gasket and the cylinder head.







2. NOTE: LH shown, RH similar.

Install the 12mm bolts and tighten in the sequence shown.






3. NOTE: LH shown, RH similar.

Install the two 8mm bolts.






4. NOTE: LH shown, RH similar.

Tighten the 12mm bolts in the sequence shown.






5. NOTE: LH shown, RH similar.

Tighten the eight 12mm bolts in the sequence shown in two stages.
- Stage 1: Tighten the bolts 90 degrees.
- Stage 2: Tighten the bolts an additional 90 degrees.






6. Install the RH rear camshaft sprocket in the cassette.






7. CAUTION: The camshaft sprocket must turn freely on the camshaft. DO NOT tighten the bolt.

Install the RH rear camshaft bolt.






8. Install the bolt.






9. CAUTION: The camshaft sprocket must turn freely on the camshaft. DO NOT tighten the bolt.

Install the LH front camshaft bolt.






10. Install the LH bolt.

11. Carry out camshaft timing.






12. Install the engine compartment ground strap.






13. Install the wiring harness.

14. Install the exhaust manifolds. Service and Repair






15. Install the oil level indicator tube.






16. Install the crankcase vent separator and the spring steel clip.






17. Install the thermostat housing.






18. Connect the water bypass hose.






19. Install the lower heater water hose.
1 Position the heater water hose.
2 Squeeze the heater hose clamp and position.
3 Install the bolt.






20. Install the upper heater water hose.
1 Position the heater water hose.
2 Squeeze the hose clamp and position.






21. Install the EGR bracket.






22. Connect the EGR tube nut.






23. Connect the water temperature indicator sender unit and the engine coolant temperature (ECT) sensor electrical connectors.






24. Install the electrical harness retainer.






25. Connect the crankshaft position (CKP) sensor electrical connector.






26. Install the accessory bracket.






27. Install the generator mounting bracket.






28. Connect the generator electrical connectors.

29. Install the belt tensioner. Service and Repair

30. Install the fan shroud. Service and Repair

31. Install the roller followers. Service and Repair

32. Install the lower intake manifold. Service and Repair