Main Climate Control

REMOVAL
1. Remove the suction accumulator/drier. Service and Repair
2. Drain the radiator; refer to Cooling System.
3. Remove the RH battery; refer to Battery.







4. Disconnect the electrical connector from the vacuum pump.







5. Remove the bolts.







6. Disconnect the vacuum hose and remove the vacuum pump and mounting bracket.







7. Remove the nuts from the vacuum reservoir tank.







8. Disconnect the vacuum hoses and remove the vacuum reservoir tank.







8. Remove the nuts and reposition the manifold absolute pressure sensor and bracket.







9. Loosen the A/C manifold tube retaining bolt and reposition the A/C manifold and tube assembly.







10. Disconnect the condenser to evaporator tube from the A/C evaporator core. For the spring lock coupling disconnect procedure, refer to Heating and Air Conditioning. Service and Repair







11. Loosen the clamps and remove the intercooler outlet tube.







12. Disconnect the heater hoses from the heater core. For the heater hose coupling disconnect procedure, refer to Heating and Air Conditioning. Service and Repair






13. Disconnect the electrical connectors.







14. Remove the screws and remove the evaporator core housing support bracket.







15. Remove the screw and reposition the radio interference suppression cable.







16. From inside the vehicle, disconnect the vacuum harness connector.







17. Through the glove compartment opening, remove the upper retaining nuts.







18. Inside the vehicle, remove the right hand trim panel and remove the lower retaining nuts.







19. Remove the evaporator core housing.

INSTALLATION







1. Position the evaporator core housing against the cowl panel.







2. Install the upper retaining nuts but do not tighten them.







3. Install the lower retaining nuts but do not tighten them.







4. Connect the vacuum harness connector.







5. Install the radio interference suppression cable.







6. Install the evaporator core housing support bracket, but do not tighten the screws.







7. Inside the vehicle tighten the upper retaining nuts.







8. Tighten the lower retaining nuts.







9. Tighten the evaporator core housing support bracket screws.







10. Connect the electrical connectors.







11. Connect the heater hoses to the heater core. For the heater hose coupling connect procedure, refer to Heating and Air Conditioning. Service and Repair







12. Install the intercooler outlet tube.







13. Connect the condenser to evaporator tube to the A/C evaporator core. For the spring lock coupling connect procedure, refer to Heating and Air Conditioning. Service and Repair







14. Install the A/C manifold and tube assembly.
^ Lubricate the O-ring seal with PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN-12-C) or equivalent meeting Ford specification WSH-M1C231-B.







15. Install the manifold absolute pressure sensor and bracket.






16. Install the vacuum reservoir tank.







17. Install the vacuum pump and connect the vacuum hoses.







18. Connect the vacuum pump connector.







19. Install the suction accumulator/drier.
20. Install the RH battery; refer to Battery.
21. Fill the cooling system; refer to Cooling System.