Harmonic Balancer - Crankshaft Pulley: Service and Repair

Special Tools:

Removal
1. Remove the engine cooling fan and fan shroud.
2. Remove the drive belt.
3. Raise the vehicle on a hoist.
4. Remove the crankshaft pulley bolt.





5. Using the Crankshaft Damper Remover, remove the crankshaft pulley.

Installation

1. Note: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with Metal Surface Cleaner F4AZ-19A536-RA or equivalent meeting Ford specification WSE-M513392-A. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.





Apply silicone to the Woodruff key slot in the crankshaft pulley.
^ Use Silicone Gasket and Sealant F7AZ-19554-EA or equivalent meeting Ford specification WSE-M4G323-A4.





2. Use the Crankshaft Damper Replacer to install the crankshaft pulley.





3. Tighten the crankshaft pulley bolt in four stages.
^ Stage 1: Tighten to 90 Nm (66 ft. lbs.).
^ Stage 2: Loosen 360 degrees.
^ Stage 3: Tighten to 47-53 Nm (35-39 ft. lbs.).
^ Stage 4: Tighten an additional 85-95 degrees.
4. Lower the vehicle.
5. Install the engine cooling fan and the fan shroud.