Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Delivery and Air Induction: Service and Repair

Fuel Tank Locking Wrench:






SPECIAL SERVICE TOOL(S)

REMOVAL

1. Remove the fuel tank. For additional information, refer to Fuel Tank.
2. Clean the area around the fuel pump mounting flange.







3. Remove the fuel module connections:
1 Disconnect the fuel tank pressure sensor electrical connector.
2 Disconnect the fuel fittings. For additional information, refer to Fuel Delivery and Air Induction.







4. If repair or installation of new fuel lines or a new electrical harness is necessary, remove the fuel lines or harness from the fuel tank retaining clips and remove the appropriate assembly.







5. Using the special tool, remove the fuel module retaining ring.

6. Remove the fuel delivery module from the fuel tank.

CAUTION: The fuel delivery module must be handled carefully to avoid damage to the float arm and filter.


INSTALLATION












1. To install, reverse the removal procedure.

NOTE:
- Make sure that the areas around the fuel delivery mounting area and the fuel delivery module flange are clean.
- When installing the fuel delivery module, make sure to align locator tabs on the fuel tank mounting flange.