Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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System Specifications

Valve Arrangement
Front to Rear
LH Intake S-P-S-P-S-P
LH Exhaust E-E-E-E-E-E
RH Intake P-S-P-S-P-S
RH Exhaust E-E-E-E-E-E
Combustion Chamber Volume 52 cc
Head Gasket Thickness 0.40 in
Head Gasket Surface Finish 1.5 micron
Cylinder Head Bolts
The cylinder head bolts must be replaced with new bolts. They are torque-to-yield designed and cannot be reused.
Stage 1 30 ft.lb
Stage 2 Tighten bolts 90 degrees
Stage 3 Loosen one full turn
Stage 4 30 ft.lb
Stage 5 Tighten 90 degrees
Stage 6 Tighten 90 degrees
LH Sequence ---
RH Sequence ---
Intake Manifold Lower Bolts 89 in.lb
Upper Bolts 89 in.lb
Throttle Body Bolt and Stud 89 in.lb
Exhaust Manifold Tightening Torque 15 ft.lb
LH Sequence ---
RH Sequence ---
Exhaust Flexible Pipe To Exhaust Manifold Nuts 30 ft.lb
Camshaft Cap Bolts Tightening Torque 89 in.lb
LH Sequence ---
RH Sequence ---
Camshaft Oil Seal Retainer Bolts 89 in.lb