Operation CHARM: Car repair manuals for everyone.

Steps 71-88





71. Measure the clearance between the fifth/reverse synchronizer sleeve and its shift fork.





72. Install the fifth speed cluster gear.





73. CAUTION: The synchronizer blocking rings are not interchangeable. Make sure to keep them in the order that they were removed.

Install the synchronizer blocking ring.





74. Install the fifth/reverse shift fork and synchronizer hub assembly.





75. Install a new reverse/fifth shift fork roll pin.





76. CAUTION: The synchronizer blocking rings are not interchangeable. Make sure to install them in the order that they were removed.

Install the reverse synchronizer blocking ring.





77. Install the reverse synchronizer blocking ring retainer assembly.
1. Install the reverse synchronizer blocking ring retainer assembly.
2. Install the spacer.
78. Shift the transaxle into first gear.





79. CAUTION: Do not reuse locknuts.

CAUTION: Stake the locknuts.

Install the input and output shaft locknuts.
1. Using the special tool, keep the input shaft from turning.
2. Install new input and output shaft locknuts.

80. CAUTION: The case cover must be installed within four minutes after applying silicone gasket and sealant.

Apply a small bead of silicone gasket and sealant to the case and cover mating surface.





81. Install the case cover.
1. Position the case cover.
2. Install the bolts.





82. Install the clutch slave cylinder line bracket.
1. Position the clutch slave cylinder line bracket.
2. Install the bolts.





83. Install the reversing lamp switch.
84. Rotate the transaxle 180 degrees.





85. Install the park/neutral position (PNP) switch.





86. Install the anchor bolt.





87. Install the clutch release fork and bearing.
1. Install the clutch release fork and bearing.
2. Install the boot.





88. Remove the transaxle from the special tool.