Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la
If it fails: lemon-manuals.org.ua

Or, hide this message: temporarily or permanently

Starter Relay: Service and Repair

Starter Motor Solenoid Relay - Pickup Chassis

REMOVAL

WARNING: WHEN CARRYING OUT MAINTENANCE ON THE STARTING SYSTEM BE AWARE THAT HEAVY GAUGE LEADS ARE CONNECTED DIRECTLY TO THE BATTERY. MAKE SURE PROTECTIVE CAPS ARE IN PLACE WHEN MAINTENANCE IS COMPLETE.

1. Disconnect the battery ground cable.







2. Remove the relay cover.







3. Disconnect the starter motor solenoid relay switch wires and cables.
1 Disconnect the engine control sensor wiring.
2 Remove the nuts.
3 Remove the cables.







4. Remove the starter motor solenoid relay switch.
1 Remove the bolts.
2 Remove the starter motor solenoid relay switch.

INSTALLATION

WARNING: WHEN CARRYING OUT MAINTENANCE ON THE STARTING SYSTEM BE AWARE THAT HEAVY GAUGE LEADS ARE CONNECTED DIRECTLY TO THE BATTERY. MAKE SURE PROTECTIVE CAPS ARE IN PLACE WHEN MAINTENANCE IS COMPLETE.







1. To install, reverse the removal procedure.