Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Main Climate Control




REMOVAL
1. Remove the instrument panel. Refer to: Body and Frame, Interior Trim, Dashboard/Instrument Panel, Service and Repair, Service and Repair

2. Drain the cooling system.







3. Disconnect the heater water hoses from the heater core. Refer to heater hose coupling disconnect and connect procedure. Service and Repair







4. Disconnect the vacuum harness connector.







5. Remove the lower retaining nuts.







6. Remove the upper retaining nuts and remove the plenum chamber.

INSTALLATION












1. Follow the removal procedure in reverse order.
^ Lubricate the coolant hoses with MERPOL (R) meeting Ford specification ESE-M99B144-B or plain water only, if needed.