Installation

Special Tools:

CAUTION: This vehicle is equipped with a composite material fuel supply manifold. If the supply manifold is used as a leverage device, damage may occur to the supply manifold. Care must be taken when working around the fuel supply manifold.

1. Note: The lifting eyes should be installed on the exhaust manifold studs for number three and number four cylinders.

Install the lifting eyes.
2. Install the spreader bar on the lifting eyes.
3. Attach the floor crane to the spreader bar and remove the engine from the engine stand.
4. Install the rear crankshaft oil seal.
5. Install the spacer plate.
6. Install the flywheel.
7. Install the engine, remove the floor crane and the spreader bar.
8. Remove the lifting eyes.





9. Install the LH engine insulator nuts.





10. Install the RH engine insulator nuts.
11. Raise and support the vehicle.





12. Install the LH and the RH engine support insulator nuts.
13. Install the transmission to engine bolts.





14. Connect the vapor management valve (VMV) hose connector.





15. Connect the power steering pressure hose.





16. Connect the power steering return hose.





17. On A/C equipped vehicles, install the A/C line bracket.





18. Install the transmission cooling line bracket.





19. Connect the RH and LH heated oxygen sensor (HO2S) electrical connectors.





20. Connect the transmission harness electrical connector.





21. Install the bolts.





22. Install the bolts.
23. Install the starter.
24. Lower the vehicle.
25. Connect the fuel line.





26. Connect the two heater water hoses.





27. On A/C-equipped vehicles, install the A/C compressor manifold tube.





28. On A/C-equipped vehicles, connect the A/C high pressure switch electrical connector.





29. Connect the engine ground wire.





30. Connect the PCM electrical ground wire.





31. Connect the PCM electrical connector.





32. Connect the engine bulkhead electrical connector.
33. Install the radiator, the fan blade, and the fan shroud.
34. Install the air cleaner outlet tube.
35. Install the hood.
36. Connect the battery ground cable.
37. Fill the engine to the proper oil level with Super Premium SAE5W-30 Motor Oil XO-5W30-DSP or equivalent meeting Ford specification WSS-M2C153-G.
38. Fill and bleed engine cooling system.
39. On A/C equipped vehicles, recharge A/C system.