Operation CHARM: Car repair manuals for everyone.

Water Pump: Service and Repair

Removal

1. Remove the radiator.





2. Lift the accessory drive belt tensioner and remove the accessory drive belt.





3. Remove the belt idler pulley.





4. Slide the water bypass hose clamp back.





5. Disconnect the heater hose at the water pump.
1 Release the clamp.
2 Remove the hose.





6. Disconnect the lower radiator hose at the water pump.
1 Release the clamp.
2 Remove the hose.





7. Remove the water pump pulley.





8. Remove the water pump.

Installation





1. Note: Use Metal Surface Cleaner F4AZ-1DA536-RA or equivalent meeting Ford specification WSE-M5B392-A and a suitable plastic or wooden scraper to clean the scaling surfaces.

Install the water pump.





2. Connect the water bypass hose and position the clamp.





3. Install the water pump pulley.





4. Connect the lower radiator hose to the water pump.
1 Position the hose.
2 Install the clamp.





5. Connect the heater hose to the water pump.
1 Position the hose.
2 Install the clamp.





6. Install the belt idler pulley.





7. Lift the accessory drive belt tensioner and install the drive belt.
8. Install the radiator.