Operation CHARM: Car repair manuals for everyone.

Power

REMOVAL
1. Remove the C-pillar trim panel.
2. Position the rear of the carpet aside.







3. Position the rear window glass regulator access panel aside.
1 Remove the screws.
2 Remove the nut.
3 Position the rear window glass regulator access panel aside.







4. Remove the rear window weatherstrip moulding.
5. Position the rear window glass to the center position using the following procedure.
1 Start with the ignition key in the OFF position.
2 Turn the ignition to the ON position.
3 Press the rear window glass control switch vent button six times.
4 Turn the ignition key to the OFF position.
5 Press the rear window glass control switch vent button six more times.
6 Turn the ignition to the ON position. At this point the rear window will move up and down approximately 20 mm (0.8 in). This movement signifies that the rear window glass motor has entered into the initialization mode.
7 Hold the rear window glass control switch in the full up position until the rear window glass stops in the full up position.
8 Hold the rear window glass control switch in the full down position until the rear window glass stops in the full down position.
9 Hold the rear window glass control switch in the full up position until the rear window glass in the center position and release the switch.
10 Turn the key to the OFF position.







6. Remove the rear window glass bolts.
7. Secure the rear window glass in the full up position.

NOTE: When securing the rear window glass note that the rear window glass and module will be removed with the rear window glass in the secured position.







8. Remove the 12 rear window glass module nuts.
9. Push the rear window glass module out at the top.







10. Lift the rear window glass module from the rear of the cab to disengage the locating clip.

NOTE: In order for the rear widow glass to function correctly the locating clip must engage the pinch weld at the rear of the cab during installation.

11. Remove the excess foam butyl from the window opening.







12. If necessary, remove the center rear window glass from the module.

INSTALLATION







1. To install, reverse the removal procedure.
^ Apply 6 mm (0.23 in) Foam Butyl or equivalent meeting Ford specification WSB-M2G234-C to the rear window glass module.
^ Start at the bottom and work around the module.