Installation

Engine





Special Tool(s)

1. Using the Spreader Bar and the Floor Crane, remove the engine from the stand.





2. Install the flywheel and the bolts. Tighten the bolts in the sequence shown in three stages.
^ Stage 1: Tighten the bolts to 50 Nm (37 ft. lbs.).
^ Stage 2: Tighten the bolts to 80 Nm (59 ft. lbs.).
^ Stage 3: Tighten the bolts to 112 Nm (83 ft. lbs.).
3. On vehicles equipped with a manual transmission, install the clutch.
4. Position the engine in the vehicle. On vehicles equipped with an automatic transmission, make sure the index marks on the torque converter stud and flexplate made during removal are lined up.
5. Install the two side transmission-to-engine bolts.

6. NOTE: Left side shown, right side similar.





Install the four engine support insulator nuts.
7. Remove the floor jack from the transmission.
8. Remove the floor crane.





9. On vehicles equipped with an automatic transmission, install the four torque converter nuts.





10. Install the starter dust shield.





11. On vehicles equipped with an automatic transmission, install the transmission fluid indicator and tube assembly.
12. Raise the vehicle.





13. Install the remaining nine transmission-to-engine bolts.





14. Install the oil filter adapter.





15. Connect the transmission wiring harness.
^ Position the transmission wiring and connect the pushpins.
^ Connect the transmission, the backup light switch, the transmission range sensor and the vehicle speed sensor electrical connectors.





16. Connect the H02S electrical connector at the rear of the transmission
17. Install the starter.





18. Install the nuts.





19. Install the transmission dust shield.





20. If the vehicle is equipped with an automatic transmission, install the bracket. Install the bolt retaining the transmission cooling tubes to the engine.





21. Install the oil filter.





22. Position the engine wiring harnesses and connect the pushpins.





23. Connect the oil pressure sensor electrical connector.





24. Connect the front H02S electrical connector at the bell housing.





25. Connect the block heater electrical connector.





26. Connect the alternator electric connectors.





27. Position the splash shield and install the pushpins.
28. Lower the vehicle.





29. Position the starter wiring harness and install the bolt.





30. Connect the solenoid control wire, the negative battery cable and the positive battery cable at the starter.





31. Connect the brake booster vacuum hose and the engine ground strap.





32. Connect the following:
^ 42-pin electrical connector.
^ VMV vacuum regulator solenoid supply hose.
^ Evaporative purge hose.





33. Connect the fuel supply hose and install the clip.

34. NOTE: Install a new nylon O-ring.





Connect the power steering high pressure hose and the power steering pressure switch electrical connector.





35. Connect the power steering return hose.





36. Connect the accelerator and speed control cables.
1. Position the accelerator cable and the speed control cable (if so equipped) into the mounting bracket.
2. Connect the accelerator cable and the speed control cable (if so equipped) to the throttle linkage.





37. Remove the plugs and connect the A/C compressor manifold.





38. Connect the MAF sensor electrical connector.





39. Connect the A/C compressor clutch electrical connector.





40. Connect the coolant reservoir-to-engine supply hose.





41. Connect the engine-to-coolant reservoir bypass hose.





42. Connect the vacuum hose to the vacuum reservoir.





43. Install the heater hose assembly.
1. Connect the heater water hoses to the engine.
2. Connect the vacuum hose.
3. Connect the heater water hoses to the heater core.





44. Install the ground stud for the PCM.





45. Position the PCM harness. Install the retaining nut on the harness clamp. Connect the PCM connector.
46. Install the fan and shroud.





47. Install the lower radiator hose.





48. Install the upper radiator hose.
49. Install the air cleaner tube.





50. Install the accelerator control snow shield.
51. Install the hood.
52. Fill the engine with clean engine oil.
53. Fill the engine cooling system.
54. Fill and bleed the power steering system.
55. Fill the A/C system.
56. Connect the battery ground cable.