Operation CHARM: Car repair manuals for everyone.

Part 2 of 2










31. Install the special tool.






32. Tighten the bolts.
1. Tighten the special tool top two clamp bolts to 10 Nm (89 lb-in).
2. Tighten the camshaft bolt.






33. Install the LH camshaft chain tensioner.






34. Position the A/C tube bracket and install the nut.






35. Install the lower radiator hose.

NOTE: Install each roller follower in its original position.






36. Using the special tool, install the camshaft roller followers.






37. Install the fuel rail
1. Install the fuel rail and fuel injectors as an assembly.
2. Install the fuel supply tube to the fuel rail.






38. Connect the fuel pulse damper vacuum connector.
39. Connect the LH spark plug wires to the spark plugs.






40. Install the oil level indicator tube and the bolt.






41. Attach the wiring harness retainer.






42. Position the accessory drive bracket and install the bolts.






43. Position the wiring harness bracket and install the bolt.






44. Position the thermostat housing and bypass hose and install the bolts.






45. Position the bypass hose clamp.






46. Install the lower heater coolant hose.
1. Position the heater coolant hose.
2. Squeeze the heater hose clamp and position.
3. Install the bolt.






47. Connect the EGR tube fitting.






48. Connect the water temperature sender unit and the engine coolant temperature (ECT) sensor electrical connectors.






49. Connect the wiring harness retainers.






50. Connect the crankshaft position sensor electrical connector.






51. Position the generator and generator mounting bracket as an assembly and install the bolts.






52. Position the accessory drive belt tensioner and install the bolt.






53. Connect the generator electrical connections.
54. Install the RH valve cover.
55. Install the LH valve cover.
56. Install the accessory drive belt.
57. Install the cooling fan shroud.
58. Install the intake manifold.
59. Fill and bleed the cooling system.