Operation CHARM: Car repair manuals for everyone.

Torque

EGR transducer bracket-to-intake manifold bolts 89 inch lbs.
Ignition coil-to-valve cover 53 ft. lbs.
Water outlet tube-to-intake manifold stud bolt 89 inch lbs.
EGR tube-to-EGR valve nut 30 ft. lbs.
Water outlet tube-to-front water pump bolt 89 inch lbs.
Fuel supply manifold bolts 89 inch lbs.
LH valve cover-to-cylinder head bolts 89 inch lbs.
LH valve cover-to-cylinder head stud bolts 89 inch lbs.
EGR tube-to-exhaust manifold nut 30 ft. lbs.
RH valve cover-to-cylinder head bolts 89 inch lbs.
RH valve cover-to-cylinder head stud bolts 89 inch lbs.
Coolant recovery reservoir-to-cylinder head stud bolts 89 inch lbs.
Coolant recovery reservoir-to-bracket bolts 44 inch lbs.
Crankshaft damper bolt 111 ft. lbs.
Exhaust manifold flange nuts 30 ft. lbs.
Camshaft position sensor bolts 27 inch lbs.
Camshaft synchronizer-to-front cover bolt 18 ft. lbs.
Front cover-to-cylinder block bolts Stage 1 62 in.lbs.
Stage 2 21 ft.lbs.
Radiator fan shroud-to-radiator bolts 80 inch lbs.
Camshaft thrust plate-to-cylinder block bolts 9 ft. lbs.
Camshaft synchronizer drive gear-to-camshaft bolt 33 ft. lbs.
Timing chain tensioner-to-cylinder block bolts 9 ft. lbs.
Power steering pump bolts 18 ft. lbs.
IMRC mounting bracket 89 inch lbs.
Power steering pump reservoir bolts 89 inch lbs.
AC compressor manifold bolt 15 ft. lbs.
Exhaust manifold-to-cylinder head nuts 24 ft. lbs.
Power steering pump bracket-to-water pump nuts 15 ft. lbs.
Power steering pump bracket-to-generator bracket bolts 15 ft. lbs.
Generator bracket-to-cylinder head bolts 30 ft. lbs.
Exhaust manifold studs 71 inch lbs.
AC compressor bracket-to-cylinder head bolts 35 ft. lbs.
AC compressor bracket-to-cylinder head nut 35 ft. lbs.
AC compressor bracket-to-cylinder head stud bolt 18 ft. lbs.
Oil level indicator tube-to-cylinder head bolt 89 inch lbs.
Coolant recovery reservoir bracket-to-GOP bolts 80 inch lbs.
Motor mount-to-sub frame nuts 85 ft. lbs.
Oil pan drain plug 19 ft. lbs.
Wire harness bracket to motor mount nut 20 ft. lbs.
Steering column pinch bolt 35 ft. lbs.
Front sub frame-to-body bolts 66 ft. lbs.
Front sub frame-to-shock tower bolts 85 ft. lbs.
Oil pan-to-cylinder block bolts Stage 1 44 in.lbs.
Stage 2 89 in.lbs.
Oil pan-to-transmission bell housing. 33 ft. lbs.
Oil pan baffle nuts 35 ft. lbs.
Oil pump cover-to-engine front cover bolts 18 ft. lbs.
Oil pump cover-to-engine front cover bolt 89 inch lbs.
Oil pickup tube-to-cylinder block bolts 18 ft. lbs.
Oil pickup tube-to-oil pan baffle nut 35 ft.lbs.
Flywheel-to-crankshaft bolts 59 ft. lbs.
Wire harness bracket-to-motor mount stud-nut 20 ft. lbs.
Engine ground strap-to-motor mount nut 20 ft. lbs.
Motor mount-to-motor mount bracket bolts 52 ft. lbs.
RH motor mount-to-motor mount bracket nut 52 ft. lbs.
Hood ground strap-to-hood hinge bolt 9 ft. lbs.
Hood hinge nuts 9 ft. lbs.
Generator positive cable nut 89 inch lbs.
Power steering pressure tube to pump nut 30 ft. lbs.
42-pin connector bolt 89 inch lbs.
Transmission oil cooler tube bracket-to-motor mount bracket nut 20 ft. lbs.
Torque converter-to-flywheel nuts 27 ft. lbs.
Engine-to-transmission bolts 30 ft. lbs.
Motor mount bracket-to-engine bolts 52 ft. lbs.
Motor mount bracket-to-engine nuts 52 ft. lbs.
Water pump pulley bolts 18 ft. lbs.
Upper intake manifold-to-lower intake manifold bolts Stage 1 53 in.lbs.
Stage 2 89 in.lbs.
Lower intake manifold-to-cylinder head bolts Stage 1 44 in.lbs.
Stage 2 89 in.lbs.
Rocker arm pivot-to-cylinder head bolts Stage 1 44 in.lbs.
Stage 2 26 ft.lbs.
Intake manifold spacer assembly Stage 1 53 in.lbs.
Stage 2 89 in.lbs.
Cylinder Head Bolts (Phase 1)
Always use new bolts.
Stage 1 15 ft.lbs.
Stage 2 30 ft.lbs.
Stage 3 37 ft.lbs.
Cylinder Head Bolts (Phase 2)
Do not loosen all of the bolts at one time. Each bolt must be loosened and final-tightened prior to working on the next bolt in the sequence.
Stage 4 Short bolts
Loosen, then tighten the bolts in sequence. The short bolts are numbered 2, 4, 6 and 8
18 ft.lbs.
tighten an additional 180 degrees
Stage 5 Long bolts
Loosen, then tighten the bolts in sequence. The long bolts are numbered 1, 3, 5 and 7.
33 ft.lbs.
tighten an additional 180 degrees
Crankshaft main bearing bolts Stage 1 37 ft.lbs.
Stage 2 120°
Connecting rod cap bolts Stage 1 18 ft.lbs.
Stage 2 33 ft.lbs.
Stage 3 90-120°