Removal

EGR Valve Tube-2.3L Removal and Installation


1. Remove the intake manifold.






2. Remove the exhaust gas recirculation (EGR) tube
3. To install reverse the removal procedure.

Intake Manifold
Removal






1. Remove the accelerator control snow shield.
2. Remove the air cleaner outlet tube.






3. Disconnect the throttle cables from the intake manifold.

1. Disconnect the accelerator cable and speed control cable (if so equipped) from the throttle linkage.
2. Disconnect the accelerator cable and speed control cable (if so equipped) from the mounting bracket.






4. Disconnect the throttle position (TP) sensor electrical connector.







5. Disconnect the manifold absolute pressure (MAP) sensor electrical connector.






6. Disconnect the vacuum hose and the idle air control (IAC) valve electrical connector.






7. Disconnect the engine vacuum harness and brake booster hose, and the crankcase breather hose.





8. Disconnect the engine wiring harness and position it out of the way.






9. Remove the exhaust gas recirculation (EGR) tube bracket bolt.






10. Disconnect the swirl control valve electrical connector.






11. Disconnect the swirl control valve monitor electrical connector.






12. Disconnect the fuel line from the clip.






13. Remove the bolts from the EGR tube flange.






14. Detach the 42-pin electrical connector from the bracket and disconnect the vapor purge hose.






15. Disconnect the engine knock sensor (KS) electrical connector and disconnect the connector from the intake.






16. Remove the wiring harness pushpin from the bottom of the intake manifold.
17. Remove the bolts and the air cleaner outlet tube bracket.






18. Disconnect the fuel manifold vacuum hose.

19. NOTE:Engine removed for clarity.






Remove the five bolts and the intake manifold.