Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Disassembly and Assembly

DISASSEMBLY
1. Remove the evaporator core housing.







2. Remove the evaporator core housing to air inlet housing screws.







3. Disengage the clip and separate the evaporator core housing from the air inlet housing.







4. Remove the screw and remove the blower motor speed control.







5. Remove the gasket.







6. Remove the nine screws, disengage the clip and separate the housing.
7. If necessary, remove the cold air bypass door actuator.
8. If necessary, remove the evaporator core air discharge temperature sensor.







9. Remove the evaporator core.
10. Disconnect the air bypass door actuator connector and position the harness aside.







11. Remove the screws.







12. Remove the heater core.
13. Remove the blower motor.
14. If necessary, remove the air inlet door actuator.

ASSEMBLY
1. To assemble, reverse the disassembly procedure.