Operation CHARM: Car repair manuals for everyone.

System Specifications

Piston Diameter (Grade 2) at Right Angle to Pin Bore 90.180 ± 0.005 mm
Piston to Bore Clearance (-0.005) to +0.025 mm
Pin Bore Diameter (Piston) 22.008-22.014 mm
Pin
Diameter 22.0005-22.0030 mm
Clearance (Neg. or Pos.) 0.01395-0.005 mm
Pin Bore Diameter (Rod) 22.012-22.024 mm
Clearance 0.009-0.0235 mm
Ring Groove Width
Top 1.503-1.505 mm
Intermediate 1.502-1.504 mm
Oil Control 3.030-3.050 mm
Piston Ring Gap
Top 0.13-0.28 mm
Intermediate 0.25-0.40 mm
Oil Control 0.15-0.65 mm
Main Bearing Journal Diameter 67.482-67.504 mm
Maximum Out-of-Round 0.0075 mm Between Cross Sections
Maximum Taper (Straightness) 0.004 mm
Runout; FIM of center journals when located on front and rear journal 0.05 mm 3 Places
Clearance - Crankshaft 0.048-0.024 mm
Connecting Rod Journal Diameter 53.003-52.983 mm
Maximum Out-of-Round 0.0075 mm turn Between Cross Sections
Maximum Taper 0.004 mm
Crankshaft End Play 0.075-0.377 mm

For torque specifications, refer to the service procedure.