Installation

Engine





Special Tool(s)

Installation

All vehicles





1. Position the engine in the vehicle and remove the Modular Engine Lift Bracket and the jack supporting the transmission.





2. Install and tighten the nuts.





3. On automatic transmission-equipped vehicles, install the transmission oil level tube, and the ground strap on all vehicles.





4. Install the heater water tube and the two studs.
5. Raise and support the vehicle.

Automatic transmission vehicles





6. install the lower transmission to engine bolts.





7. Install and tighten the four new nuts retaining the torque converter.





8. Install the access plug.





9. Install the flywheel inspection cover.

All vehicles





10. Install the wiring bracket.

Automatic transmission vehicles
11. Install the starter motor.

All vehicles





12. Install the oil cooler to the oil filter adapter and install the oil bypass filter.

Manual transmission vehicles
13. Install the clutch and transmission.

All vehicles





14. Install and tighten the nuts.
15. Install the A/C compressor.





16. Install the ground strap.

Automatic transmission vehicles





17. Install the transmission cooler line bracket.
18. Lower the vehicle.





19. Install the remaining transmission-to-engine bolts and fuel line bracket.





20. Connect the transmission wiring harness and the LH and RH heated exhaust gas oxygen sensor connectors.





21. Connect the heater hose.





22. Install the suction line to the accumulator.





23. Connect the A/C cycling switch.





24. Connect the A/C compressor clutch connector.
25. Connect the lower radiator hose to the oil cooler inlet.





26. Install the power steering pump.
27. Install the intake manifold.
28. Connect the 42-pin and 16-pin connectors.
29. Install the radiator, fan shroud and engine cooling fan.
30. Install the A/C condenser core.
31. Install the radiator grille support.

32. CAUTION: The oil pump must be primed prior to starting the engine.

Fill all fluids to the correct levels.
33. Connect the battery ground cable.
34. Start the engine and check for leaks. Stop the engine and recheck the fluid levels.
35. Evacuate and recharge the A/C system.