Oil Cooler: Service and Repair

Oil Cooler

Removal
1. Remove the intake manifold.





2. Remove the bolts and the Exhaust Gas Recirculation (EGR) cooler supply port cover.
^ Clean and inspect the gasket. Replace if necessary.
^ Clean and inspect the sealing surfaces.





3. Remove the bolts and the oil filter base.
^ Clean and inspect the gasket. Replace if necessary.
^ Clean and inspect the sealing surfaces.





4. NOTE: The oil cooler is installed as an assembly.

Remove the bolts and the oil cooler assembly.
^ Clean and inspect the gasket. Replace if necessary.
^ Clean and inspect the sealing surfaces.





5. Remove the oil pump inlet strainer.
^ Clean and inspect the strainer for tears or other signs of damage.

Installation





1. Install the oil pump inlet strainer.





2. Install the gasket in the oil cooler assembly cover.





3. Install the oil cooler assembly and the bolts.





4. Install the gasket in the oil filter base.





5. Install the oil filter base and the bolts.





6. Install the seal on the EGR cooler coolant supply port cover.





7. Install the EGR cooler coolant supply port cover and the bolts.
8. Install the intake manifold.