System Specifications
Cylinder head gasket surface flatness 0.05/0.520/076 150 x 150Connecting rod journal diameter 46.89-46.91 mm (1.846059-1.850036 inch)
Connecting rod journal maximum taper -
Connecting rod journal maximum out-of-round -
Crankshaft maximum end play 0.09-0.26 mm (0.0035433-0.010236 inch)
Piston and Connecting Rod
Piston diameter-standard 84.758-84.772 mm (3.3369-3.3375 inch)
Piston diameter-oversize 85.008-85.022 mm (3.3468-3.3473 inch)
Piston-to-cylinder bore clearance 0.035-0.065 mm (0.0014-0.0025 inch)
Piston Ring End Gap
Piston ring groove width-upper compression ring 1.484 mm (0.058425 inch)
Piston ring groove width-lower compression ring 1.734 mm (0.0682675 inch)
Piston ring groove width-oil control ring 2.905 mm (1.1143698 inch)
Piston ring width-upper and lower compression ring 0.30-0.50 mm (0.011811-0.019685 inch)
Piston ring width-oil control ring 0.40-1.40 mm (0.015748-0.055118 inch)
Piston ring-to-groove clearance -
Piston Pin Bore Diameter
Piston pin diameter-white 20.662-20.625 mm (0.8134629-0.8120062 inch)
Piston pin diameter-red 20.625-20.628 mm (0.8120062-0.8121243 inch)
Piston pin diameter-blue 20.628-20.631 mm (0.8121243-0.8122424 inch)
Piston pin length 63.00-63.80 mm (2.48031 -2.51181 inch)
Piston pin-to-piston fit 0.010-0.015 mm (0 0003937-0.0005905 inch)
Piston-to-connecting rod clearance 0.016-0.049 mm (0.0006299-0.0019291 inch)
Connecting rod-to-pin clearance -
Connecting rod pin bore diameter 20.589-20.609 mm (0.810589-0.811376 inch)
Connecting rod length -
Connecting rod maximum allowed bend -
Connecting rod maximum allowed twist -
Connecting rod bearing bore diameter 46.89-46.91 mm (1.846059-1.846847 inch)
Connecting rod bearing-to-crankshaft clearance 0.016-0.070 mm (0.0006299-0.0027559 inch)
Connecting rod side clearance -
Cylinder Block
Cylinder bore diameter-standard 84.807-84.823 mm (3.3389-3.3395 inch)
Cylinder bore diameter-oversize 85.060-85.070 mm (3.3488-3.3492 inch)
Cylinder bore maximum taper +0.025 mm (0.0009842 inch)-0.013 mm (0.0005118 inch) max.
Cylinder bore maximum out-of-round 0.025 mm (0.0009842 inch) max.
Main bearing bore inside diameter (bearing caps installed) 58.011-58.0380 mm (2.28389-2.284956 inch)
Main bearing bore inside diameter (bearing caps installed)-bearing caps graded by size 58.008-58.031 mm (2.2837749-2.284680 inch)
Head gasket surface flatness -
Crankshaft
Main bearing journal diameter 57.980-58.000 mm (2.2826726-2.28346 inch)
Main bearing journal maximum taper -
Main bearing journal maximum out-of-round -
Main bearing journal-to-cylinder block clearance -
Crankshaft Pulley bolt 115 Nm (85 ft.lb)
Crankshaft Main Bearing Cap Bolts
Stage 1: Tighten the bolts to 25 Nm (18 ft. lbs.).
Stage 2: Tighten the bolts an additional 60 degrees.
Connecting rod caps.
Install new bolts and tighten in two stages:
Stage 1: Tighten to 35 Nm (26 ft. lbs.).
Stage 2: Tighten an additional 90 degrees.