44-86

Engine con't





44. NOTE: Install a new filter.

Install the oil filter and the four bolts.





45. Connect the fuel line fittings.





46. Position the fuel injector harness and install the retaining nut. Connect the eight fuel injector electrical connectors.





47. Position the engine wiring harness and connect the CMP sensor electrical connector.





48. Connect the retaining clip and exhaust backpressure sensor electrical connector.





49. Connect the wiring retainer and the IAT sensor electrical connector.





50. Connect the water temperature sensor and the pin-type retainer.





51. Connect the TP sensor electrical connector.





52. Connect the TP control module electrical connector, if equipped.





53. Connect the oil temperature sensor electrical connector.





54. Connect the oil pressure sensor electrical connector.





55. Connect the EGR valve electrical connector.





56. Connect the wiring retainer, injector pressure regulator and ICP sensor electrical connectors.





57. Connect the 12-pin and 8-pin electrical connectors.





58. Connect the PCM electrical connector.





59. NOTE: Late build shown, early build similar.

Connect the LH glow plug connector and attach the wire retainer.





60. Connect the engine coolant vent hose and clamp.





61. Connect the MAP sensor hose.





62. NOTE: Install a new O-ring on the heater hose tube.

Install the heater hose tube and bolts.





63. Position the turbocharger outlet pipe.





64. Install the bolts and the turbocharger pedestal.





65. Install the turbocharger and the turbocharger drain.
^ Install the turbocharger.
^ Apply clean engine oil on the new O-rings before installation drain.
^ Tilt the turbocharger and install the turbocharger drain tube.





66. Install the turbocharger rear mounting bolt.





67. Install the turbocharger front mounting bolts.





68. Install the turbocharger inlet marmon clamp.





69. Install the turbocharger exhaust marmon clamp.





70. Install the oil feed tube.





71. Position the wire retainer and install the bolt.
72. Prelubricate the oil inlet hole of the turbocharger assembly with clean engine oil and spin the compressor wheel several times to coat the bearing with oil.





73. Position the oil feed tube and install the bolts.
^ Install a new gasket.





74. Connect the variable gate turbocharger solenoid electrical connector.





75. Position the wiring harness and connect the push pins.





76. Install the push pins.





77. NOTE: Late build shown, early build similar.

Install the fuel injection control module mounting bracket.





78. Connect the fuel injection control module electrical connectors.





79. Install the fuel injection control module.
^ Install the control module bolts.
^ Install the module-to-intake tube bracket.





80. Install the turbocharger intake tube and the bolts.





81. Tighten the clamp at the turbocharger.





82. Install the generator and the three bolts.





83. Connect the generator B+ wire land electrical connector and position the boot back.





84. Install the accessory drive belt.





85. Install the upper radiator hose.





86. Install the lower radiator hose and clamp.