1-40

Engine








Special Tool(s)





Material

Removal

All vehicles
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the LH and RH battery ground cables.

Vehicles with manual transmission

3. NOTE: On vehicles equipped with manual transmissions, the transmission must be removed before the engine can be removed.

Remove the transmission.
4. Remove the clutch.

All vehicles





5. Remove the radiator grille.
1 Remove the screws.
2 Disconnect the lower clips, then remove the radiator grille.
6. Drain the cooling system.





7. Disconnect the block heater electrical connector.





8. Remove the solenoid cap and disconnect the starter wiring.





9. NOTE: If coolant is found in the combustion chambers, new injector sleeves may need to be installed. If engine disassembly is necessary, drain the engine block. The starter only needs to be removed to remove RH block drain.

If necessary, remove the bolts and the starter.





10. Disconnect the lower radiator hose.





11. Disconnect the transmission cooler tubes.





12. Disconnect the upper radiator hose and the radiator overflow hose.








13. Remove the radiator support brackets.





14. Remove the 9 pin-type retainers and remove the sight shield.
15. Disconnect the left side battery cable from the radiator grille support and studs and position out of the way.
16. Remove the radiator and shroud assembly.





17. NOTE: Use a hole in the fan hub to prevent the fan from turning.

Using the special tool, remove the cooling fan and clutch.





18. Remove the stator bolts.
19. Remove the air cleaner assembly.
20. Remove the charge air cooler.

Vehicles with A/C
21. Remove the A/C condenser assembly.

All vehicles
22. Remove the parking lamp assemblies.





23. Remove the left side air deflector pushpin and hood latch cable clip.
24. Disconnect the headlamp connectors.





25. Remove the air deflector pushpins from the right rear air deflector.





26. Remove the air deflector pushpins from the left rear air deflector.





27. Remove the three air deflector pin-type retainers and the air temperature sensor.





28. Remove the radiator grille opening panel reinforcement retaining bolts.





29. Loosen the nut and position the cable out of the way.





30. Remove the radiator support bracket retaining bolts.
31. Remove the upper radiator support.
32. Remove the front bumper.
1 Remove the rear supporting bolts (one on each side).
2 Remove the front bolts (two on each side).





33. Remove the bolts and position the power steering cooler out of the way.





34. Disconnect the transmission cooler hoses.





35. Remove the bolts and the transmission oil cooler.
36. Remove the LH battery.





37. Remove the bolts and remove the battery tray.





38. Disconnect the engine vent hose and radiator overflow hose.





39. Disconnect the degas bottle supply hose.





40. Remove the bolts and the degas bottle.