System Specifications
Cylinder Bore DiameterGrade 1 90.200-90.210 mm
Grade 2 90.210-90.220 mm
Grade 3 90.220-90.230 mm
Piston
Piston diameter (Grade 2) at right angle-to-pin bore 90.180 ± 0.005 mm
Piston-to-bore clearance (-0.005) to +0.025 mm
Pin bore diameter (piston) 22.008-22.014 mm
Pin diameter 22.0010-22.0030 mm
Clearance (neg. or pos.) 0.013-0.005 mm
Pin bore diameter (rod) 22.012-22.024 mm
Clearance 0.009-0.023 mm
Ring groove width
Top 1.500-1.505 mm
Intermediate 1.502-1.504 mm
Oil control 3.030-3.050 mm
Piston ring gap
Top 0.15-0.30 mm
Intermediate 0.25-0.50 mm
Oil control 0.15-0.65 mm
Crankshaft
Main bearing journal diameter 67.482-67.504
Maximum out-of-round 0.0075 mm (in) between cross sections
Maximum taper (Straightness) 0.004 mm
Runout: FIM of center journals when located on front and rear journal 0.05 mm 3 Places
Clearance - crankshaft journal-to-main bearing clearance 0.048-0.024 mm
Connecting rod journal diameter 53.003-52.983 mm
Maximum out-of-round 0.0075 mm between cross sections
Maximum taper 0.004 mm
Crankshaft end play 0.075-0.377
Connecting Rod
Big end journal inside diameter with assembled liners 53.049-53.027 mm
Rod bearing-to-journal clearance 0.064-0.026 mm
Pin bore diameter (rod) 22.024-22.012 mm
Balance Shaft System
Balance shaft journal diameter 26.962 - 26.936 mm
Clearance - balance shaft journal-to-cylinder head 0.076 - 0.025 mm
Crankshaft Main Bearing Caps
Tighten fasteners 1 through 12 in two stages, in the sequence shown.
^ Stage 1: Tighten to 40 Nm (30 ft. lbs.).
^ Stage 2: Tighten an additional 90°.
Tighten fasteners 13 through 24 in two stages, in the sequence shown.
^ Stage 1: Tighten to 30 Nm (22 ft. lbs.).
^ Stage 2: Tighten an additional 90°.
Connecting rod bearings
NOTE: Be sure to tighten the bolts in two stages.
Tighten the connecting rod bolts in the sequence shown.
^ Stage 1: Tighten to 43 Nm (32 ft. lbs.).
^ Stage 2: Tighten an additional 105°.
Crankshaft Pulley bolt
Tighten the in four stages.
^ Stage 1: Tighten to 90 Nm (66 ft. lbs.).
^ Stage 2: Loosen 360°.
^ Stage 3: Tighten to 50 Nm (37 ft. lbs.).
^ Stage 4: Tighten an additional 90°.