Operation CHARM: Car repair manuals for everyone.

Early Build

Valve Cover RH - Early Build

Removal and Installation

All vehicles
1. Remove the RH fender splash shield.





2. Loosen the clamp at the charge air cooler.





3. Loosen the clamp at the turbocharger and remove the charge air duct.





4. Disconnect the wiring retainer from the stud.





5. Disconnect the glow plug controller electrical connectors and the wiring retainer.





6. Remove the nuts and the glow plug controller.

Vehicle with automatic transmission





7. Remove the nut and position the transmission fluid indicator and tube assembly aside.

All vehicles





8. CAUTION: To prevent engine damage, do not use air powered tools when installing the valve cover.

NOTE: Mark, the position of the valve cover bolts for valve cover bolt installation.

Remove the eleven bolts and the valve cover. Clean and inspect the valve cover gasket and install a new gasket, if necessary.
9. To install, reverse the removal procedure.